Bikernet Banner

Updating the Bikernet Experience

Hey, Here’s the deal. We’ve worked and spent an entire year to move all Bikernet Free Content (16,000 articles) onto a fast-acting, mobile-friendly, google accessible, WordPress Platform. ...
Read More

MAKING STUFF HAPPEN BIKERNET WEEKLY NEWS for February 22, 2024



Hey,

What a whacky, wonderful week.
Not sure where to start, but there’s a message here somewhere.



Berry Wardlaw is going to take the Assalt Weapan back to Bonneville if we can go at all. I’m trying to build a 3-5 mile track in the Badlands.



I’m now on the board of directors of the Sturgis Museum and I investigated expanding our footprint we have in downtown Sturgis. We could possibly take the building from 10,000 to a 70,000 square feet and 4.5 stories of world class museum.

I’m also working on the museum annual magazine. There’s so much we can do with it next year, but for now the deadline is just a month away.

Let’s hit the news. Way more to come.



The Bikernet Weekly News is sponsored in part by companies who also dig Freedom including: Cycle Source Magazine, the MRF, Iron Trader News, ChopperTown, BorntoRide.com and the Sturgis Motorcycle Museum.





STURGIS MOTORCYCLE MUSEUM REPORT—

It is currently zoned General Commercial, which would allow us to build 4.5 stories high. There is little or no chance of a zoning change but variances to the rules are available.

For instance, if we don’t put a door on the back of the building, we might be able to push the size of the building closer to the alley. I measured roughly 50 feet behind the building and the requirement is a 15 foot setback.



There is also a special variance for buildings on Main and a portion of Junction. They can be built to the sidewalk. If you look across Junction, there are two commercial buildings built right to the sidewalk. That’s potentially 15 more feet to the west.

Regarding the flood plain, If we tear down the existing building, we may lose the basement. But we can build a building into the parking lot as long as it doesn’t break the no-rise rule. That means we can’t cause the flood to rise. To ensure flood waters are allowed to flow naturally we may need to include flood vents under the new structure.



Here are some numbers: The current museum is approximately 6,198 square feet with the addition of the basement it may be 10,000 square feet. The building is approximately 78 feet by 91 feet.

If we can expand 10 feet to the west, 35 feet toward the alley or north and 50 feet into the parking lot (east) the building will become 138 by 126 or 17,388 square feet. If we can go up 4 stories, that would make it 69,552 square feet and the tallest building in Sturgis.



I will look into costs and concept drawings. I would like to work with Ron Waldren and Jason Anderson, both local contractors. Ron has been very involved in all of Scott Jacob’s Deadwood buildings.

Ultimately, this would be a five-year plan to build a state of the art motorcycle museum in Sturgis for the city, for the Rally and for the Motorcycle Industry.



–Bandit





BRAND New Bikernet Reader Comment!–

VLXAFL5 Part 7 Final Assembly Begins

https://www.bikernet.com/pages/VLXAFL5_Part_7_Final_Assembly_Begins.aspx



Looks sweet. Waiting on next installment and seeing finished product. Great work!

–Rhys
Daytona, FL

 
 
 
KICKING OFF THE QUOTES OF THE WEEK– 

“Every great dream begins with a dreamer. Always remember, you have within you the strength, the patience, and the passion to reach for the stars to change the world.”
~ Harriet Tubman





THE DAV REPORT

In just a few days, we’ll gather for DAV’s annual Mid-Winter Conference where we will discuss critical legislative priorities and share advocacy strategies and resources to improve the lives of veterans. And DAV National Commander Nancy Espinosa will address lawmakers on Capitol Hill about the issues that matter most, including:

Bolstering funding for mental health services to reduce veteran suicide. Learn more >> Veterans Mental Health and Medical Benefits | DAV

Ensuring equity for health care and benefits for women and minority veterans. Learn more Women Veterans Issues: Latest Updates

Expanding the VA’s capacity to deliver quality, timely care for all veterans. Learn more >> https://www.dav.org/get-help-now/va-benefits-help/

Thanks to dedicated members like you, DAV is at the forefront of legislative victories for America’s veterans. But there’s still work to do.

We look forward to continuing to push these essential fights forward for veterans like you. Thank you so much for being a member of DAV and helping us improve the lives of all veterans.

–Joy J. Ilem
National Legislative Director





STURGIS MOTORCYCLE MUSEUM UPDATES

Irish Rich’s custom gets voted in. The Sturgis Museum has a curation committee who decide which bikes are accepted into the museum where they are carefully display, documented and insured.

Currently the Museum is just around 10,000 square feet and contains almost 80 historic race, custom and antique bikes.

If you are interested in having your motorcycle displayed in the Sturgis Museum see below for the chairman’s info. He also operates a bike shop on the Chip property if you need repairs during the rally.



Paul Fosdyck
Fozzy’s Cycle Shop
563.949.9596
2108 Cooper Loop
Sturgis, SD 57785
http://fozzyscycleshop.com



Here’s info about Rich’s bike:

Built in 2014. Frame is 1 of 2 frames built in this configuration from West Coast Choppers. 6 over Harley springer. 21 & 15 in. wheels, rear wheel is Dick Allen. Oil tank wraps around rear fender, electrics are under transmission. ’79 H-D Shovelhead, 86 cu. in. all S&S internals. Delcron trans case, Baker 6 sp. gearset. All fabrication & assembly by Irish Rich (me).

Winner of 6 major shows during the Sturgis Rallys. Grand National Roadster Show Chopper Class winner. IMS Ultimate Builder Bike Show Custom Classic Class winner. Many radical custom class wins. Invited Builder Hot Bike/ Street Chopper 1,000mi. Tour. Black Hills Motorcycle Show Chopper Class winner. Feature bike Street Chopper magazine Spring/Summer 2017 issue.

Regards, Rich
–Bandit







NEW BILTWELL STRAPS

We’ve used everything to strap gear to our bikes and settled on these rugged, made-in-Utah Voile straps as the best solution.

Durable as all hell and they work in all weather conditions. These are made of ultra-tough stretch polyurethane, including the UV-resistant additive that increases their lifespan. Their heavy-duty heat-treated aluminum or nylon buckles feature a slim profile for packing efficiency and extra durability.



These straps are the definitive way to secure your gear, so toss those cheesy bungee cords! Available in black or orange and in 20″ or 32″ sizes.

 
 

LIFESTYLE CYCLES DEAL OF THE WEEK–Stock# 12926

2008 FLSTN Softail Deluxe Cruiser with only 26,310 miles!

https://www.lifestylecycles.com/

Lifestyle Cycles can bring any bike back to life and one of the motorcycles we are most satisfied about bringing back to the floor is this 2008 FLSTN Softail Deluxe Cruiser, so do not miss the chance to purchase this beautiful work of art!

* Striking Red Orange Paintjob the just gleams in the sunlight!
* Very Clean and Polished!
* Polished 18-Inch Chrome Spoke Front and Rear Rims
* Chrome Front End
* 5-Inch Chrome Risers with a 2-Inch Pullback
* 4-Inch Chrome Handlebars
* Chrome Engine Guard
* Harley Two Seater
* Chrome Sampson Dual Fishtail Exhaust
* These tires are ready to rip! not cracks, no tread showing, absolutely well kept!
* There is still plenty of miles to gain on this motorcycle!

This bike is only $11,995.00

Plus license, $85.00 documentation fee, and local sales tax. NO HIDDEN FEES like some dealers. And we have no reconditioning or prep fees. This bike has passed Lifestyle Cycles rigorous 92-point safety/mechanical/structural inspection.This motorcycle has not been refurbished and does not come with any warranty expressed or implied! EXTENDED WARRANTIES are available!

Fill out an online application today. We have EZ FINANCING

Lifestyle Cycles is located at 1510 State College Blvd,Anaheim,CA,92806. Open 7 days a week.

NOT LOCAL? WE HAVE SHIPPING AVAILABLE! Call today (714) 490-0155.





THE SOUTH DAKOTA GUN NUT REPORT–

This week, two anti-gun measures, House Bill 1153 and House Bill 1174, were defeated in committee, stopping them from advancing this legislative session.

HB 1153 imposed a reporting requirement for lost or stolen firearms and provided penalties for failing to report the incident to law enforcement agencies within 48 hours. Failing to report within this time frame could result in a person being guilty of a Class 1 misdemeanor. Additionally, any individual or entity who sells guns would have been required to provide the purchaser with a copy of the Act and a notice stating that failure to report a lost or stolen firearm could result in criminal penalties.

HB 1174 established new storage requirements for firearms, potentially forcing gun owners to spend more money on items like gun safes. Failing to satisfy the bill’s stringent storage requirements could result in someone being charged with a Class 1 misdemeanor. The bill also imposed civil liabilities on gun owners if their firearms were used in a crime.

The NRA will continue to work with lawmakers, defending your Second Amendment rights by opposing bills like HB 1153 and HB 1174.

Continue to check your inbox and www.nraila.org for updates concerning your Second Amendment Rights and hunting heritage in South Dakota.







NEW FROM PAUGHCO

The Paughco Team has developed a couple of systems to allow a brother or sister to run disc brakes on wheels without rotor flanges.



Custom ‘Narrow’ Star Hubs And 21-inch Front Wheel Assemblies

All new from Paughco with help from LA Speed Shop, these exclusive “Narrow” Star Hubs feature ¾-inch sealed roller bearings installed in a special narrower-than-stock hub for narrow fork applications. They have the old school look that custom builders want, but now have the ability to work on ¾-inch axles for most narrow Paughco Springers and narrow glide OEM forks.



Paughco also designed a simple billet disc rotor spacer that bolts on using stock brake drum lug nuts that permits the use of 2000-up 11.5-inch-diameter brake rotors and small custom calipers.



These Star Hubs are available separately in chrome or black paint as well as in 40-spoke 21 x 2.15-inch complete wheel assemblies with your choice of chrome or black finishes. A great finishing touch on any custom bike build.



236SH Chrome narrow Star Hub ONLY
236SHB Black narrow Star Hub ONLY
236-S40F Chrome 21″ x 2.15″ wheel assembly
236-S40FB Black 21″ x 2.15″ wheel assembly
236BRS Polished billet brake rotor spacer







QUICK, OPEN THE BANDIT’S CANTINA BAD JOKE LIBRARY

An elderly man in Louisiana had owned a large farm for several years.

He had a large pond in the back. It was properly shaped for swimming, so he fixed it up nice with picnic tables, horseshoe courts, and some apple, and peach trees.

One evening the old farmer decided to go down to the pond, as he hadn’t been there for a while, and look it over.

He grabbed a five-gallon bucket to bring back some fruit.

As he neared the pond, he heard voices shouting and laughing with glee.

As he came closer, he saw it was a bunch of young women skinny-dipping in his pond

He made the women aware of his presence and they all went to the deep end.

One of the women shouted to him, “We’re not coming out until you leave!”

The old man frowned, “I didn’t come down here to watch you ladies swim naked or make you get out of the pond naked.”

Holding the bucket up he said, “I’m here to feed the alligator. . . ”

. . . Never under-estimate the ability of us old folks to think fast . . .

–EL Waggs





NEW CLIMATE ANTI-DOOM MOVIE--“Climate: The Movie” in The Netherlands on March 14

The Clintel Foundation together with the American producer Tom Nelson proudly presents the Dutch premiere of Climate: The Movie (The Cold Truth) on March 14 in the Figi Theatre in Zeist, The Netherlands. Tom Nelson will be present and answer questions after the screening.

Dutch people can book their tickets (12.50 euros) online in our Clintel Webshop . If you are living outside The Netherlands and want to attend this event please contact Clintel director Marcel Crok at marcel.crok@clintel.org.

In 2007, the film The Great Global Warming Swindle was released (available online for free here), made by British filmmaker Martin Durkin for Channel 4. At the time, the film was the counterpart to Al Gore’s An Inconvenient Truth.

Podcast host Tom Nelson interviewed Durkin about his film twice last year and encouraged him to make a sequel. That movie is now finished and is called Climate: The Movie (The Cold Truth).

Almost all of the scientists interviewed in the film are also signatories of Clintel’s World Climate Declaration. In that respect, the film is a real Clintel film.

We understand that for most of you it will be quite some travelling (and cost) to attend this premiere. It would be a great opportunity to meet each other though. Zeist is near the city of Utrecht and about one hour from Schiphol airport by either train or car. Please contact us if you need any help with practical things like accomodations and/or transport.

For practical questions, please contact our relations manager Evert Doornh of, evert.doornhof@clintel.org.

Looking forward to meet you in Zeist on March 14.

–Guus Berkhout, President of Clintel
Marcel Crok, Director of Clintel





NEW FROM LOWBROW–

If the VANS Waffle Sole Pattern is perfect for your feet…

Imagine the grip it will give your hands, man!

The line of Vans Grips by ODI has been expanded from normal rubber grips to also include Lock-On Grips.

What are lock-on grips, you say?

Lock-on grips have a billet aluminum, clutch-side clamp, ensuring 100% slip-free performance, guaranteed!

They also feature an in-molded throttle tube – no more swapping new grips onto your old throttle tube!

Available for cable throttle applications, as well as TBW (throttle by wire) as found on late model bikes.

Made In The U.S.A.







DICE BRINGS YOU THE BORN FREE BOOK– Born Free 10 Book

Let’s fire up your weekend with a mega sale on these.

270 photos from the legends Ben Zales & Shane Markland from the 2018 Born Free show.

PLUS, it’s HALF PRICE too.
$24.95







NEWS FROM THE FACTORY, HAS LIVE WIRE FAILED-

The Q4 numbers are in and LiveWire CEO Karim Donnez claims the eBike OEM is on a charge. “LiveWire concluded 2023 with a strong Q4 performance, delivering on units and operating loss guidance for the full year.” However it seems as if a net loss of nearly $110 million could be subject to interpretation.

The Q4 numbers are in and LiveWire CEO Karim Donnez claims the eBike OEM is on a charge. “LiveWire concluded 2023 with a strong Q4 performance, delivering on units and operating loss guidance for the full year.” However it seems as if a net loss of nearly $110 million could be subject to interpretation.

“We saw the successful delivery to market of S2 Del Mar,” notes Donnez. “The first model built on our S2 platform continues to generate a positive response from the media, our retailers and our riders. We expect 2024 to be a year highlighted by product innovation, market expansion, and continued cost improvements.”

The company’s consolidated net loss was $109.6 million for the year ended 2023 compared to $78.9 million for the year ended 2022. The increase of $30.7 million was in line with expectations, driven by a provision for an obligation for excess inventory components, increased selling, administrative and engineering expense for product development costs relating to the S2 platform, delivery of Del Mar and additional costs to stand up the organization as a stand-alone public company.

The Company also had an increase of $9.1 million of non-operating mark-to-market expense resulting from the increase in the fair value of warrant liabilities year-over-year which was offset by an increase of $9.3 million in interest income. All of these expenses resulted in 660 units being sold around the world via a network of “retail partners” according to LiveWire’s SEC filings.





PRIVATE AUCTION COMING

Led by a RevTech replica of Peter Fonda’s Easy Rider bike and a couple of original Denver Choppers customs, an eclectic array of vintage motorcycles, biker memorabilia, neon advertising signs and billboards will be auctioned off on February 29.

The motorcycle memorabilia is from the personal collection of French fashion designer Robin Chrétien, whose luxury denim brand Robin’s Jean is known as a cult classic.

–DEALER NEWS





[page break]



OPEN LETTER TO THE GOVERNOR OF WYOMING

This is an open letter to Governor Mark Gordon.

You stated that Wyoming “will be the first carbon negative state.” You say you will lead the initiative to “decarbonize[e] the West”.

Sen. Steinmetz and other legislators challenged you to support your claims of this supposed looming CO2-driven “climate crisis” in a debate represented with competent scientists from both sides of the climate issue.

Initially you accepted, then you reneged. You told the Legislature that a debate is “unfruitful.”

Clearly, you believe that your own views about CO2 can unilaterally commit our state to vast industrial and economic change and should not be questioned. The undersigned legislators and citizens, confident that we share the views of a large majority of Wyoming’s residents, disagree vociferously with you.

You owe us defense of the science behind your conclusions – unless you expect us all to accept your declaration as diktat because, in your words, “one side of that [CO2] argument currently holds most of the levers of regulation”. This is nonsense to us. The BLM similarly “holds most of the levers of regulation” over its radical RMP land use proposal. Do you plan to surrender with a whimper on this matter also?

Governor, the plain fact is that you made the Harvard statement on your own, without statutory authority, without economic or budgetary analysis, without revealing the technology, without knowing its cost, availability or practicality. And worst of all, without consulting Wyoming’s citizens or the Legislature.

You even stated, without any evidence, that “your views are “well respected” in Wyoming. We could not differ more strongly!

After your declarations about ‘carbon negative’ and decarbonizing, we ask what limits you do you see to your authority? In your November 20 letter to the Legislature reneging on your earlier agreement to debate, you dismissively labeled people like us as ignorant dissenters seeking “venal political gain.” This is not how we conduct our affairs in Wyoming.

Contrary to the assertion in your letter, CO2 as a driver of a climate crisis is NOT a settled scientific matter. See the attachment to this letter with graphs provided by CO2 Coalition researchers.

The data show slightly increasing temperatures in Wyoming since 1895, due solely to a slight rise in nighttime temperatures. High temperatures are slightly decreasing.

The data show slightly increasing precipitation. During these years, CO2 in the atmosphere increased — to levels which are still low when looked at in geologic time.

Adding to atmospheric concentration of the essential plant food CO2 has raised crop yields and led to a general greening of our planet, including in Wyoming.

During these 128 years, there have been warmer and colder periods, drier and wetter periods. The trends are benign, not alarming. This is not the crisis you claim it to be. We call this ‘cycles in the weather’! We assert that Wyoming (and the world) would benefit from more atmospheric CO2, not less.

In your world, science flows from your policy opinions. In our world, policy flows from the science. Respectfully, you have the policy backward because you have the science backward.

You say your real energy policy is “all of the above”, implying that current fossil fuel industries can stay viable while you ‘decarbonize’. These are fundamentally contradictory positions.

They are no defense of our fossil fuels industries, instead they are an attack! We know as well as you that ‘carbon-negative’ requires either shutting down (or vastly limiting) our fossil fuel extraction industries or saddling them with the ruinous financial burden of deploying unproven new technology to isolate CO2.

It’s time for you to be honest with citizens of Wyoming.

–From Cowboy State Daily:

You can see the complete Letter to the Editor in Cowboy State Daily.





ANOTHER MAGNIFICENT QUOTE OF THE WEEK–

“How wonderful it is that nobody need wait a single moment before starting to improve the world.”
~ Anne Frank

From the Epoch times





TRIKE REVIEW OF THE WEEK–Polaris Slingshot vs. Morgan Super 3

Aaron Robinson and I took to the streets in and around Los Angeles to spend three days with two of the most polarizing vehicles on the road today: The Morgan Super 3 and the Polaris Slingshot.

The Morgan Super 3 has a longer history and more charm. This 2023 model traces its lineage back over a century to 1909 when Henry Fredrick Stanley Morgan first put a vehicle of his own design into production. The design was born from thrift. After learning that cyclecars were not taxed the same as motorcycles, his plan to construct a bike utilizing the 7-hp Peugeot twin-cylinder morphed into a plan to build a trike, with two wheels up front and a backbone frame to support the single rear wheel.

The latest version of the Morgan is the Super 3, and it changes the form a bit by tucking a Ford-sourced, 1.5-liter three-cylinder engine behind a small, semi-circle grille and under the low and sleek hood that establishes the very aeronautical shape of the body. A Mazda-sourced five-speed manual transmits the engine power to the rear wheel using a bevel gear and belt drive. The whole shape would be even more fuselage-like if it weren’t for the sideboards attached to each side behind the front wheels that are designed to hold luggage. Even your spare socks get the open-air experience.

It shakes a little at idle. The steering wheel is small and inputs all feel quick no matter how many times I tell myself “slow hands” while diving through corners in the Malibu canyons. Within the narrow body shape, the pedal box is cramped. There is no room for a dead pedal, leaving me to try and brace myself against the floor and the sideboard, which drives my left knee into the metal eyelets that create a kitschy bungee-cord storage system. Maybe I just need a pair of driving gloves to wedge in there. It would fit the aesthetic, but a seemingly better solution is for the car to gain an inch at nearly every measurable point. Interior, exterior, and suspension travel all would benefit from a little more space or travel.

Since the Morgan is registered as a motorcycle, helmet laws do apply depending on your jurisdiction, and while behind the wheel we often prefer the additional insulation a helmet provides. The small windshield bumps the current of air up (but not completely overtop) the occupants, and the wind buffeting we experience is just like what we feel in a motorcycle. The H-pattern five-speed hails from the NC-generation (2005–2015) Mazda Miata and makes freeway entry or just motoring about engaging and fun.

Expect attention everywhere you go, but understand that attention meets you from a thinly padded, narrow, and non-adjustable seat that gives a perfect angle to inspect the inner fenders of a stock full-sized truck.
 
 

Here are the specs.

Specs: Morgan Super 3
Price: $53,937.98/$79,028 (Base/as tested)
Powertrain: 1.5-liter three-cylinder, five-speed manual transmission
Horsepower: 118 hp @ 6500 rpm
Torque: 110 lb-ft @ 4500 rpm
Layout: rear-wheel-drive, no-door, two-passenger roadster
0–60 mph: 7 seconds

Polaris Slingshot

The Slingshot has been sold since 2009 and has experienced few changes in those 14 years. The largest is the switch from a Chevrolet-sourced Ecotec inline-four to an in-house, Polaris-sourced Prostar 2.0-liter inline-four. This engine is part of what makes the Slingshot charming. It pulls strong from low rpm and continues to sweep smoothly up the tachometer to a 10,000-rpm redline. Said engine is mated to the same Miata transmission as you’d find in the Morgan.

the Slingshot is no laughing matter. Compared with the Morgan, it is relatively luxurious: There is power steering hidden under the clamshell, which was welcome when swapping from one to the other. The “interior” has simple vinyl bucket seats with good bolstering that feature both heating and cooling for the back and bottom. It’s clear that Polaris has powersports experience because the fit and finish is nice despite everything needing to be some form of plastic to handle the exposure that comes when you ditch a roof. Close your eyes while sitting in the driver’s seat of the Slingshot, and it all feels like a car. Open your eyes, though, and the sounds and smells of the world come through stronger than ever. Once out of traffic, the sounds and smells of the wild canyons permeate your senses and create an escape. The front wheels are out in the wind and so are you.

Specs: 2023 Polaris Slingshot R
Price: $33,999 ($34,299 in California)/$33,999 (Base/as tested)
Powertrain: 2-liter inline four-cylinder, five-speed manual transmission
Horsepower:203 hp @ 8250 rpm
Torque: 144 lb-ft @ 6500 rpm
Layout: rear-wheel-drive, no-door, two-passenger roadster
0–60 mph: 5.3 seconds

— Kyle Smith
See the whole story on Hagerty Media







SAWICKI NEWS

The Full Throttle Custom Bike Show in Greensboro, NC was a huge success on all fronts! Met some great people at the booth, sold some merch, and even a few exhaust systems. Honestly, our biggest takeaway was the level of custom and vintage motorcycles that were a part of the attraction. Lincoln and his team really outdid themselves on this one.

Scenes from the 2024 Full Throttle Custom Bike Show

Next up on our road schedule is Mama Tried Show – NOT TO BE MISSED. This is one of the best of the best gathering of motorcycle people and the horses they road in on. Located at The Rave in Milwaukee, WI February 24th & 25th.

Amazing bikes from your favorite known and unknown builders bookended by Flat Out Friday flat track races and crazy parties all over the city. You really gotta be there to know.

We’ll be setup with a booth and Dumptruck will be on the mic as the emcee so come party! Check out scenes from last year’s Mama Tried Show & Flat Out Friday in the video below.

Plus, we’ll be at Daytona Bike Week spreading the love – stay tuned for where to find us!

–Sawicki exhaust





BOOK RECOMMENDATIONS OF THE WEEK

I just finished a book by Bret Baier, “To Rescue the Constitution”. Good read. It dealt with the early challenges and the tensions between the north and south that existed before the country was born.

The book focused of George Washington’s part in guiding the new country in its infant stages of being. At the end of the book is the farewell message which was the precursor to the peaceful transfer of the office. Should be a must read for many of those seeking office today.

Also just finished the book by Willie G. “Born Free”. I saw you mention this book the other day on your site and saw it at the book store and grabbed it. Since it was a shitty weekend weather wise sat down and knocked it out in a day. It is an easy flowing style which maps his journey from college through art/design school and finally landing back home at the company his grandfather, his brothers and a friend started. A tour that spanned fifty years and counting. He is a very lucky guy who lived the cliché, “If you loved what you are doing as a job you don’t work a day in your life.” Terrible paraphrase but the idea is there.

It shows he is truly a humble man of exceptional talent and vision. He was certainly a driving force from designing many now classic bikes to being in the group the essentially saved the H-D brand from fading away and after tough times came out on top.

–Rhys





TEXAS WEATHER REPORT-

How I spent my Saturday morning, when I’m the youngest of all 3 of us and I have a bad kicking knee. A ‘59 that doesn’t want to start, but the roller battery was dead, hanging out at MC Creations makes me appreciate that little button!

I did learn the individual I got the RP turn signals from are off his FXR. He sold it when he moved to Vermont and bought a KTM, which is a bit more adaptable to the Vermont weather.

Yesterday had the AC on, today and tomorrow highs in the mid 40s, with a possible light freeze tomorrow morning and then back to back to the eighties next week.

Looks like I have signals and the lower mount in route from Vermont and he was cool and gave me a package deal! And even sent a response saying the shipping was $20 less than eBay charged. He doesn’t have a lot of sales or a lot of anything on his page, so I was unsure about proceeding? Yet when I inquired about the edges of the signals, almost immediately sent me pictures! It’s difficult to tell if he rides and this was his fairing parted out or he is just a purveyor of parts?



Going up to MC to see if he has the shifter arm, thankfully the shaft splines are okay. Yet I’m back to the same dilemma on the RP as I was on the since 2019 now leaking Dyna, as there is no budget left! To “Properly” replace ”the transmission shaft bushing on the now removed inner primary. The pulley has to be removed and if you’re that far in, then you might as well replace the transmission seal and put a chain conversion on it! Because you know that primary seal, isn’t going to do its job, even new, now that you’ve disturbed it!

The FXRD King sent this below, so it at least it increases the odds of finding the gauges for my friends 86-92 T-fairing.

***In 1986 they made just over 1000 FXRD’s in three colors, 278 in candy burgundy slate gray, 318 in blackberry metallic & 396 candy blue slate gray.

The fairing and lowers however are the same from 1986-1992 when they discontinued the FXRT. 1986 was the redesign of the fairing and the introduction of the one year only FXRD. The motor company used that fairing on the FXRT as well from 86-92

The FXRT and FXRP fairing are the same from 83-85 only the FXRP continued to use that fairing after 86.

–RFR-FXR Life





ANOTHER QUOTE OF THE DAY–

“Too many people spend money they earned..to buy things they don’t want..to impress people that they don’t like.”
~ Will Rogers





CLIMATE TRIAL–How Things Stand

Mann vs Steyn: The Judgment
February 12, 2024

As many of you know, late on Thursday a Washington, DC jury found that

a) plaintiff Michael E Mann had suffered no actual damages from Steyn’s National Review post; but

b) ordered defendant Steyn to pay him one million dollars anyway.

Late on Friday, the otherwise lethargic District of Columbia Superior Court entered the jury’s verdict in final judgment.

What happens now? Well, in the next few weeks, there will be certain “renewed” motions from defendants that one is obliged to do, although they are highly unlikely to find favor with Judge Irving. After that, the case will be appealed by all parties – loser Steyn because he wants the decision overturned, and winner Mann because he wants the original corporate defendants, National Review and the Competitive Enterprise Institute, put back in the dock. (Irving, the “fifth trial judge”, dismissed them from the case a couple of years back.)

The DC Court of Appeals, being the way it is, is likely to accede to Mann’s wishes, but not Steyn’s. How long that will take is hard to say, but, given the length of the last merely “interlocutory” appeal, it’s unlikely to be quick. At that point, Mark will go to the US Supreme Court. A minimum of four out of nine judges is required to grant a writ of certiorari and hear the case. As Amy K Mitchell noted on Friday, one of them, Samuel Alito, grasped the implications of Mann vs Steyn half-a-decade back:

The petition in this case presents questions that go to the very heart of the constitutional guarantee of freedom of speech and freedom of the press: the protection afforded to journalists and others who use harsh language in criticizing opposing advocacy on one of the most important public issues of the day. If the Court is serious about protecting freedom of expression, we should grant review.

–Mark Steyn





S&S NEWS — Dyna Qualifier 2-into-1 Exhaust

The H-D Dyna platform has a cult-like following with people constantly working to push more performance out of their bikes. S&S has thrown gasoline on their fire with the launch of this ‘King of the Baggers’ race-inspired Qualifier 2-1 exhaust.

Available in brushed stainless and Guardian Black finishes, these exhausts feature full heat shields, equal-length head pipes and a stepped header to “make power and rattle cages. Like all of our exhausts, these are designed and made in the USA.”

If you are looking for the perfect ‘dance-partner’ for this Qualifier 2-into-1, S&S recommends its Air Stinger – “take the existing high flow Stealth air cleaner and replace the air smoothing Stinger with a similarly shaped filter element. The increased filter surface area equates to a +55% gain in airflow over a factory filter in an M-8.

S&S CYCLE INC.
www.sscycle.com







PRO STOCK Motorcycle’s WAR Introducing Reddy Parts to NHRA—

NHRA Pro Stock Motorcycle’s White Alligator Racing (WAR) is making big moves, as the popular team recently changed ownership. Today the team announces Alabama-based Reddy Parts as its first ever primary partner.

“Reddy Parts is a resourceful company whose product line is perfect for the NHRA drag racing community,” said WAR owner/tuner Tim Kulungian. “They provide rubber tracks, teeth, and undercarriage wear parts for construction and mining vehicles, so they’re the perfect match for the hard working, enterprising NHRA audience.”

Alabama-based Reddy Parts sources and sells the best rubber tracks, steel undercarriage components and high quality hardware for buckets and blades from all around the world inside the USA.



“We couldn’t be more excited to represent Reddy Parts or more proud that they chose us to do the job,” added Kulungian.

Reddy Parts continues a focus that WAR has established, representing industrial partners that are tailor-made for NHRA. While Reddy Parts will be the primary sponsor of the team, WAR’s bikes will continue to feature their own individual sponsors, including the Trick-Tools Suzuki ridden by 2023 NHRA Rookie of the Year Chase Van Sant.

“NHRA racers, crew, and fans are a perfect sampling of our core customers,” said Chase’s father Bruce Van Sant, the founder and owner of Trick-Tools. One small example of the benefits of NHRA exposure occurred when recently retired Funny Car driver Tim Wilkerson came to the Trick-Tools booth at PRI this year looking for tools for his team.

The WAR bike of Chris Bostick is still available for sponsor representation, so join the team!

White Alligator Racing is now known as WAR powered by TK Motorsports.

Find out more about Reddy Parts at https://www.reddyparts.org/

Keep up with WAR at https://www.facebook.com/WhiteAlligatorRacing

–Tim Hailey





[page break]



QUICK, New Bikernet Reader Comment!

THERE’S HOPE BIKERNET WEEKLY NEWS for February 15th, 2024–click here to read.

I have been carrying a S&W #642 for five years now and have been happy with it. The grip is a little small. I have kept it on mine as it fits nicely in a jacket pocket. Have you had a chance to shoot it yet?

— Paul J Reeves
Henderson, NV





CALIFA ANTI-HELMET RELIEF BILL

California bill would offer motorcyclists religious exemptions from wearing helmets

Turban-wearing Sikh motorcyclists would be free to ride helmet-free in California if Assembly Bill 2392, proposed by Fresno Assembly member Esmeralda Soria, becomes law this year.

California’s helmet law for motorcyclists was passed in the 1990s as a public safety issue, but for former Fresno City Councilmember Soria the measure violates the right to religious freedom for Sikhs.

In advocating the measure, Soria said: “Many Sikhs are motorcycle enthusiasts and they deserve to continue their privilege to ride while at the same time, respecting their freedom of religion in a way that supports safety.”

As Soria noted, California is home to half of the Sikhs in the United States — an estimated quarter million people. Sikhism is a monotheistic faith with origins in 15th-century India.

The right of Sikhs to wear turbans is gaining a growing recognition in the United States, with the Marine Corps recently granting members of the religion to do so in boot camp.

“AB 2392 ensures we safeguard our Sikh community’s right to practice their religious expression freely, while also protecting their and other motorcyclists’ safety on California’s roads” Soria said.

–By Jim Guy

Sacramento Bee





BANDIT QUOTE OF THE WEEK

All Americans are suffering disproportionately from Climate Alarmism and Doomsday predictions over free countries that believe we’re living in the best of times not the worst.

–Bandit
Janitor
Bandit’s Cantina







YOU CAN ADVERTISE IN THIS ANNUAL RALLY PUBLICATION–

We are excited to offer you the opportunity to promote your business in the 2024 – 2025 Official Sturgis Publication, a project presented by the Sturgis Motorcycle Museum & Hall of Fame. and the city of Sturgis.

This annual publication provides information to people visiting our area all year long by featuring stories, photographs, and advertisements from local businesses. Beginning in May, we will distribute 20,000 complimentary copies to 100’s of locations across South Dakota.

Your ad will not only promote your business but also support the Sturgis Motorcycle Museum & Hall of Fame, a 501(c)3 non-profit and the City of Sturgis.



To showcase your business, please complete the information requested via the attached link or email us at Magazine@sturgismuseum.com and request your spot. The deadline is April 1, 2024.

https://form.jotform.com/240356732803151

To see the previous magazines https://sturgismuseum.com/pages/magazine

Rate sheet attached.

We would love to have your business highlighted this year. If you have any questions, please contact us using the information provided below.

 Warm regards,
–Heidi Haro / Donna Baird
Sturgis Motorcycle Museum & Hall of Fame, a 501(c)3 non-profit
Magazine@sturgismuseum.com
605-347-2001/ 999 Main Street/ Sturgis Sd, 57785







GREASY KULTURE– It’s never cost less to complete your collection

Nudge! Our back issue bundles now let you CHOOSE the copies of Greasy Kulture Magazine you want to buy, so you can make big savings on the back issues you’re missing.

Get three brand new digest (A5 size) back issues of your choice (any available issues 1-30) for just £5! Shop the Digest Issue Bundle.

And three bigger, more recent back issues (any available issues 31-78) for just £10! Shop the Big Issue Bundle.

Remember to fill out the issues you want in the customer notes box when you check out of our webstore! Or we’ll send you a random selection.

You can see which back issues are available and which are sold out, HERE.





WE ARE WORKING ON A STURGIS MOTORCYCLE MUSEUM AD

And I picked the following images to be considered. We will make a decision, so give me your suggestions, quick.

(I think this one is my favorite, above)

Wall of Death rider Rhett Rotten racing an old bike on the Sons of Speed banked oval track at the Full Throttle Saloon during the Sturgis Black Hills Motorcycle Rally. Sturgis, SD, USA. Tuesday, August 6, 2019. Photography 2019 Michael Lichter.

Filename
190806-MLSD-184908B.jpg



OceanBlu is a handmade Speedway race bike built by Samuele Reali of Abnormal Cycles, Milan, Italy was built as a Tribute to Franz Langher. The one speed NSU SSR 500 CC Langher Monocilindrico is a powerful yet simple bike with no brakes, lights or electronics and is made to only go left! What’s the Skinny? 2019 exhibition artwork from the Motorcycles as Art series at the Sturgis Buffalo Chip. Sturgis, SD, USA. Monday, July 29, 2019. Photography ©2019 Michael Lichter.

Filename
190729-Reali-Speedway-191152.jpg



Carey Maynell racing his Harley-Davidson in the Sons of Speed vintage racing at the Full Throttle Saloon during the 78th annual Sturgis Motorcycle Rally. Sturgis, SD. USA. Thursday August 9, 2018. Photography ©2018 Michael Lichter.

Filename
180809-MLSD-161545.jpg



Passion Built exhibition artwork in the Buffalo Chip’s Motorcycles as Art gallery during the 78th annual Sturgis Motorcycle Rally. Sturgis, SD. USA. Friday August 10, 2018. Photography ©2018 Michael Lichter.

Filename
50-180810-MLSD-134409.jpg



OceanBlu is a handmade Speedway race bike built by Samuele Reali of Abnormal Cycles, Milan, Italy was built as a Tribute to Franz Langher. The one speed NSU SSR 500 CC Langher Monocilindrico is a powerful yet simple bike with no brakes, lights or electronics and is made to only go left! What’s the Skinny? 2019 exhibition artwork from the Motorcycles as Art series at the Sturgis Buffalo Chip. Sturgis, SD, USA. Monday, July 29, 2019. Photography ©2019 Michael Lichter.

Filename
190729-Reali-Speedway-191927.jpg

–Bandit





SPEAKING OF THE MUSEUM

Sturgis Motorcycle Museum Announces 2024 Inductees to Hall of Fame

The Sturgis Motorcycle Museum and Hall of Fame today announced the museum’s Hall of Fame Class of 2024. This distinguished lineup is composed of individuals with a diverse range of accomplishments … from Hollywood fame, to racing championships, to business success. Honorees this year have supported veterans and the elderly, advocated for motorcyclists’ rights, and have shown artistic talent on canvas as well as on two wheels.

“The Hall of Fame Class of 2024 is notable for its deep roots in the culture of motorcycling,” said Museum Board President Craig Bailey. “Each one of the honorees has uniquely touched our sport and the riding community. We couldn’t be happier to recognize these truly special individuals.”

The class of 2024 includes both Hall of Fame inductees and three special award winners.



James Gregory – James an honored Vietnam Veteran served our country in the Marines for over 20 years before creating and leading the first Run For The Wall in 1989. This annual cross-country run and its arrival in Washington DC on Memorial Day Weekend are the country’s most visible support for POW’s and those Missing in Action.



Roger Goldammer – Roger gained fame as the three-time winner of both the AMD World Championship of Custom Bike Building and the Las Vegas Artistry in Iron Show. A post-high school apprenticeship, time studying at the Motorcycle Mechanics Institute and tutoring by a Harley performance guru helped him hone his craft. A fellow bike builder introduced him to land speed racing, which influenced his bike building style and has driven his passion for performance at the salt flats.



Ed Kerr – Ed discovered early in life that he had a passion for motorcycling and a talent for building award winning custom motorcycles. Many of his two-wheeled creations won shows and were featured on the covers of popular motorcycle magazines. Ed is a founding member of Hamsters USA and is proud of the organization’s numerous charity events, including his efforts to raise nearly $100,000 for Meals on Wheels.



Christine LePera and Bob LePera Jr. – This sibling duo carries on the legacy of success at motorcycle accessory manufacturer LePera Industries, which was started by their father in 1972. Bob Jr., the design visionary, and Christine, the marketing and business development guru, keep their company at the top of the industry and both are proud of their company’s support for all types of riders.



David Uhl – David started his career as a commercial illustrator, producing hundreds of best-selling apparel designs for a Harley-Davidson licensee. In 1998, he began creating fine art based on historic motorcycle imagery and became the first licensed oil painter for Harley-Davidson. His portfolio includes several iconic paintings, including a commissioned work presented to the Pope Francis at Harley-Davidson’s 110th Anniversary celebration in Rome.



This year’s Lifetime Achievement Award will be presented to Pete Hill. Hill, who owns a shop in South Carolina, has mastered the creation of race-winning performance motorcycle engines and serves customers from around the globe. He is also an accomplished motorcycle drag racer earning numerous wins and championships, including nine Top Fuel wins in Sturgis.



The 2024 Freedom Fighter Award goes to Jiggs Cressy for his tireless leadership of ABATE of South Dakota, where he served as State Coordinator for fourteen years. Cressy has advocated for South Dakota’s riders in the State Capital countless times and has made eight trips to do the same in Washington as well. Cressy has also received the John “Farmer” Eggers Award, the most prized honor from the Motorcycle Riders Foundation, in 2018.



James Sherwin “Bud” Ekins is the 2024 honoree for the Kickstands Down Award. Bud was widely regarded as one of the film industry’s most accomplished stuntmen and was famous for his work in films like “The Great Escape” and “Bullitt.” Before venturing into the film industry, Ekins had success in off-road racing, participating in notable events including the International Six Day Trial, the Mint 400 and the Baja 500. (Kickstand’s Down is a posthumous award presented to an individual worthy of additional recognition.)

The induction breakfast ceremony will be held on Wednesday, August 7, 2024, at The Lodge at Deadwood.

ABOUT THE STURGIS MOTORCYCLE MUSEUM AND HALL OF FAME
Founded in 2001, the non-profit Sturgis Motorcycle Museum and Hall of Fame is located at the heart of the world’s largest motorcycle event, the annual Sturgis Rally. It is a top year-round tourist destination in South Dakota and is considered a “must see” experience for visiting riders. The museum’s collection features over 80 vintage and custom motorcycles, which is one of the world’s largest permanent collections of custom and modified motorcycles. The exhibits also feature an extensive collection of art, including paintings, illustrations, and sculptures. The Museum’s Hall of Fame, which precedes the opening of the museum, includes nearly 280 noted individuals from the motorcycle industry and motorcycle culture around the world. The annual Hall of Fame induction ceremony takes place during the Sturgis Rally each August.

Tickets sales open March 1, 2024. For corporate tables, please call Heidi or Penny at 605-347-2001.


— by Steve Piehl, Authentic CX, LLC,





ONE MORE QUOTE OF THE WEEK–

“Whenever you are asked if you can do a job, tell ’em, “Certainly, I can!” Then get busy and find out how to do it.”
~ Theodore Roosevelt
 
Epoch Times





SOUTH DAKOTA GUN NUT REPORT– Enhanced Conceal Carry Bill Passed in the Senate– Yesterday, February 21st, Senate Bill 203 was passed in the Senate with a vote of 31-3 and will move to the House. The bill allows gun owners with enhanced concealed carry permits and with written permission by the school’s principle, to conceal carry on public school grounds.

Please contact your representative and ask them to SUPPORT SB 203 by using the Take Action button below.

Today, February 21st, Senate Bill 203 was passed in the Senate with a vote of 31-3 and will move to the House. The bill allows gun owners with enhanced concealed carry permits and with written permission by the school’s principle, to conceal carry on public school grounds. Please contact your representative and ask them to SUPPORT SB 203 by using the Take Action button below.

SB 203 amends current law, by allowing an individual with an enhanced concealed carry permit and written permission from a school principal or individual with control of supervision of the grounds, to carry at a public primary or secondary schools. This bill recognizes the ongoing effort to protect our most vulnerable by securing our schools.

Additionally, House Bill 1228 is scheduled for a hearing tomorrow morning at 10 a.m. in the Senate Agriculture and Natural Resources Committee. HB 1228 will allow sportsmen and women to wear fluorescent pink as an alternative to hunter orange, providing additional choices in the field while maintaining the spirit of the law. Please contact your senator and ask them to SUPPORT HB 1228 by using the Take Action button below.

Stay tuned to your inbox and the NRA-ILA website for updates concerning your Second Amendment Rights and hunting heritage in South Dakota.







FLORIDA VULNERABLE ROAD USERS ACT BEING CONSIDERED

General Bill by Judiciary Committee and Criminal Justice Subcommittee and Redondo and Smith (CO-SPONSORS) Lopez, V.

Violations Against Vulnerable Road Users: Requires person who commits infraction that causes serious bodily injury to, or causes death of, vulnerable road user to pay specified civil penalty; requires person’s driver license to be suspended for specified period; requires person to attend specified driver improvement course.

Rogue is watching this bill. Motorcyclists are considered vulnerable road user and could be impacted. It also could lead to additional regulations against bikers to make them less vulnerable. Be careful.

–Bandit





ROGUE’S THOUGHTS–

I’m not really in favor of it, as I personally believe that it can open a can of worms that could lead to making motorcyclist less vulnerable if they wore all the gear all the time.

I have not contacted my legislators to ask they vote for it, But I have not spoken out against it either.

This is an ABATE of Florida thing and I do believe a majority of people involved voted to go this way. This was already well in the works before I started attending meetings again.

I found out about it because I am signed up with the Florida Legislature to inform me of any bills pertaining to motorcycles and some other items. Of course, now that ABATE has put me back on their mailing list, I am getting daily reports and requests to contact my legislators.

I have already seen court cases where the lawyers are trying to use the motorcyclist was not wearing a helmet so he or she did not do everything they could to prevent the seriousness of the injury. Thus, asking for a lower settlement. I should note this even happened in cases where there was no head injury.

The lawyers are using the if you can’t baffle them with your brilliance baffle them with your bullshit defense and get away from Their Client Caused The Collision.

–Rogue





LET’S ROCK, IT’S BUSY OUT THERE

It’s dinner with Ron, a contractor tonight at Scott Jacob’s Brewhouse in Deadwood. Then tomorrow it’s back to the museum to work with the staff on the magazine.



I want to congratulate Randy Simpson, formerly of Milwaukee Iron and his wife Ronda, their son just got his Phd. See, even grubby bikers can have cool kids.



Randy celebrated and bought this busted wishbone Panhead roller. “I’ve got to dust off the old frame table to straighten this one,” Randy said.





My brother in Long Beach sent me some of my dad’s stuff including this Seabee knife he used in Guadalcanal during WWII.



My grandson couldn’t resist and bought this rebuilt by Ryan McQuiston, Panhead engine this week. He had to show it off.



Between Museum projects, including a major project with Grease & Gears TV, I’m working on the Knucklehead. I fought the exhaust system in place and the oil tank with Sturgis leather straps. I’m a little concerned about vibration with this bike.



The Chubby Chipmunk is out of town, but she managed to ship some chocolate truffles to my son, in Texas, for his Birthday.



Between non-stop projects, I ran over to Panhead John’s to help him install his engine. Lookin’ good.



Let’s stay proud, active and always riding free.

–Bandit




Read More

Funky Panhead Part 5: New front wheel and disc brake

Okay, so the classic 19-inch spoked wheel rolled in from Black Bike Wheels, in Van Nuys. They have grown to build spoked wheels for every make and model in virtually every size. Too cool. If you need a spoked wheel give them a call and speak to Elliot or Eric. Tell them Bikernet sent you.

The wheel, with a tough used and stained aluminum racing rim, unpolished stainless-steel spokes and a blacked cast aluminum Black Bike hub painted and scratched by me looked perfect. It was shipped, carefully packaged with the machined center spacer, Timken bearings and new seals wrapped securely and separately.

At first, I thought I would haul it to the local bike tire repair shop on Western, in Harbor City. It’s a cool little gas station turned motorcycle tire repair shop. It’s a classic and they will replace and balance any motorcycle wheel on the planet. Unfortunately, I didn’t feel like fighting traffic and I had a couple of other things going.

I crawled up onto our clean room, where I stash wheels and tires and dug around for 19-inch tires. I had two. One was a classic Avon Speed Master 3.00. The other was another Avon Tyre 100/90/19, a Venom. The rim was tough to measure the width, but it seemed to be 3 inches wide or slightly less.

Frankie was headed over, so I asked him to hit Cycle Gear for an innertube. As it turned out they had more than one size, so I went for the 3-inch job. I hadn’t mounted a tire in years but decided to go for it. I had several tire spoons and soapy water. The tube was called double tough and it was.

I took a large glass jar and pumped some dish detergent into it and water. I used the skull-faced pan brush to scrub the inside of the rim. I backed up the cleaning effort with a scotch-brite sponge. The used rim contained rubber residue, which needed to be removed. I scrubbed for awhile.

I slipped a couple of 2 by 6 boards under the rim, so as not to ding the hub or rim. I checked the rotation of the tire and the position of the rotor and popped the heavy bead of the tire over the edge of the rim. This was the easy part. Then I carefully worked the tube into the tire and against the wall already positioned over the rim.

The ultra-thick tube made the job tough, as if there wasn’t the space, I needed to feel the tube within the tire. I did my best to push the rim against the inside of the opposing wall of the tire.

The stem was interesting, and I made a special hook to help guide it through the rim stem hole. Also, a tricky maneuver.

I slathered the tire and the rim bead with soapy water and started to work the bead over the edge of the heavy rim with tire spoons. I had four. I tried to use the smoothest one and be careful not to pinch the tube.

Nervous but determined, it was a fight, but the tire bead finally popped over the edge of the rim. I added some air to the tube, but not a lot. I soaped the rim some more and bounced the tire around the shop and then added more air. It worked, amazing.

I put about 50 pounds of air pressure in the wheel and the Avon Tyre didn’t have a problem seating in its rim position.

Next, I greased the bearings and installed them on one side of the wheel and used a large socket and a rubber hammer to install the seal. The socket just barely fit into the hub, so it grabbed the OD of the seal and didn’t damage the seal mechanism. I tapped it into place and turned the wheel over.

I installed the carefully machined, by the Black Bike team, center spacer and the other heavily greased Timken bearing and seal. Then I turned the Black Bike Wheel over again and installed the rotor with the speedo drive spacer. I used 5/16 allens ¾ inch long. Ultimately, they were going to hit the caliper bracket, so I replaced them with domed stainless Allens and thin lock washers for more clearance. Damn, I still need to tighten them with blue Loctite.

Then I started to mess with the group of Paughco spacers I had. I put together the right grouping for the brake side on the right. This put both disc brakes on the same side of the bike. I liked that and that’s what Steve, from Paughco recommended.

With the caliper bracket race greased and in place on a special Paughco wheel spacer, I carefully measured for the tire to be centered in the frontend. This was a trick to determine the center of the tire and then the center of the front end and determine how much I needed to be machine off the spacer.

As it turned out it was about ¼ of an inch off caliper bracket spacer. I machined the spacer and tapered the spacer on the other side to allow it to fit properly in the seal. I put it together and dug around the shop for enough parts to make a brake system work. I found a front brake caliper for a Softail springer and Paughco sent me a right-side bracket, which I dunked in bleach to give it that patina look.

I sorta figured out how all the pieces fit together, and I had an 11.5-inch rotor. I also had a stock master-cylinder, which almost matched the stock (another year) clutch cable perch on the other side. Then I needed a brake line the right length and with Banjo fittings on each end. Amazing, I had one that reached with some slight modifications.

In this case, I just filled the reservoir with DOT 5 and started to pump slowly and watch for bubbles. Before I knew it, the damn thing was bled and we’re ready for a test ride. Hang on!

–Bandit

Funky Panhead Sources:

S&S

Biker’s Choice

STD
www.STDdevelopment.com

JIMS Machine

Lowbrow

Mallory
www.summitracing.com

Accurate Engineering
www.accurate-engineering.com

Bennett’s Performance

Paughco

Departure Bike Works
www.departurebike.com

Spectro Oils

 

Chopper Dave
www.chopperdaves.com

Black Bike Wheels
www.blackbikewheels.com

Read More

Funky Panhead Part 4, New Frontend Installed

I spent a lot of money and time rebuilding an old 41mm wide glide for my 1969 Panhead build. It was one of those crazy builds, fulla twists and turns, but the glide haunted me.

It wasn’t long enough. I would have liked it to be 2-over for a better stance for a rider 6’5” tall. I squeaked another inch out of it with spacers over the springs. Of course, it rode like shit. I adjusted it, but it still rode badly. Maybe I’m getting old, but I don’t like that excuse. This bastard rode hard even with the wide, soft, cop solo seat.

Then the glide actually broke down. I lost the mechanical brake springs. They broke on the way to a Seal Beach car show. I limped home never daring to use the front brake for fear it would lock up and send me flying over the bars. I wanted to run a vintage mechanical brake set-up for the old look. In the past I was always able to make mechanical brakes work fine.

Finally, I started to notice how the lower aluminum leg jerked on the brake side. It needed new bushings. I reached out to Larry Settle, of Settle Motorcycle Repair in Harbor City. He knew of an old guy who rebuilt lower legs, but he might have retired. That was going to be my next move, tear the front end apart and ship it out, to have the lower legs rebuilt. Plus, they leaked. That also bothered me.

Then I got a call from the masterminds at Paughco. They recently developed a new springer configuration, because so many overseas manufactures stole their classic, flat side design. They came up with a solid, round-leg springer sort of in keeping with the early springers, before the VL or the big twin taper-leg springers. I love the Paughco taper-leg springers. They are classic. This one is distinctive in its simplicity.

There are several benefits of Pauchco’s 50-years of building springers. They are contained in the tree construction, the bends of the legs and the rockers. These front ends are meant to be ridden long and hard.

They also make a stock length front end and a 3-over, which I went for, when I made the deal to trade my glide for a new Early-styled round-leg Paughco springer. We made the clandestine swap at the recent David Mann Chopperfest, behind one of the old WWII buildings, so Dave Hansen wouldn’t see us and tax us for making deals without his approval.

I also attacked the rear of the bike with an old buddy seat, spring system to give the rear some suspension. It was a leap of faith that worked out like crazy, but I will get to that.

I requested the front end without chrome or powder, because of my patina effort. I painted the bare parts with a light coat of Rust-oleum primer and then a coat or two of Rust-oleum satin black. No matter how many times I’ve looked at that word in my long lifetime, I can never remember how to spell Rust-oleum.

Then I lashed the front end with some bicycle chain and smoothed and dinged the edges of the top triple tree. Paughco designed a new top tree to allow their risers, to be installed in the rear legs with1/2-fine thread studs or bolt common risers to the 3.5-inch center-to- center glide-like holes. I decided to go with the rear legs and cut the heads off ½-inch fine stainless bolts and made studs out of them.

I screwed 1-inch of the studs into the rear legs and had an inch for the Paughco classic brass risers. I used stud-green Loctite in the legs and ran a nut down to hold them firmly into place overnight. I removed the nut when I installed the brass risers.

I installed the bottom bearing over the small dust shield against the bottom tree. I found a piece of thick 1/8-inch wall, 1.25 O.D. tubing and used it as a tool to drive the Timken bearing over the raised bearing surface on the solid neck stem. I also fed as much grease into the bearing as possible. For some odd reason, I had to clearance the dust shields to make them fit over the solid Paughco stem.

Back to the grease. I’m still using a large tin can of military bearing grease. I’ve had it since the ‘60s. About five years ago, someone gave me a new full can. I’ll bet I never get to it in my lifetime.

I was recently given some cool CMD Extreme Pressure lube tubes. We used it on Frankie’s FXR neck bearings, but in the heat, it started to drip and run down the leg of the front end, annoying. The old Navy bearing grease is the shit.

Okay, so I slipped the neck shaft with the lower greased bearing into place against the greased race in the neck cup and spun on the crown nut against the top bearing and upper dust shield, after it was clearance. Here’s another benefit of classic Paughco construction. A lot of frontend manufacturers dodge using a threaded nut between the top tree and the neck bearing.

It comes in so handy while installing a front end. It holds it in place to allow you to position the top tree comfortably. It also allows you to adjust the bearing tension. Then you can install the top tree and the top nut and tightened the hell out of it without messing with your bearing adjustment.

The Paughco front end comes with the rockers mounted and in place. No adjustment necessary. They are lubed and ready to rock.

I removed the solid brass, 4-inch Paughco dogbone risers from my old stainless-steel bars and was careful to install them on the stainless studs watching for the studs to turn or not. I tightened them down and adjusted the rubber mounted dogbone to align with the bars. Then I installed the bars once more.

I grabbed one of James old Dyna front wheels and used it to mockup the front end. Steve Massicote from Paughco recommended a left ‘88- ‘99 single-piston H-D Softail caliper on an 11.5-inch rotor with a 2-inch center hole to fit a pre-’99 Harley hub. He shipped a solid aluminum hub to Black Bike wheels.

Black Bike Wheels has helped me out a couple of times. I remember taking a dinged steel rim spoked, 21-inch wheel to them. The technician popped the unit in a vice, smacked it with a soft hammer and it was golden. They also built the 23-inch wheels on my flat-sided tank, factory racer. Amazing wheels.

They expanded and moved to Van Nuys, California. They now manufacture any-sized spoked wheels for any make or model motorcycle. They build their own hubs, rims, and spokes. They can lace and true anything and powder, polish or chrome any of their products.

In this case, we are going with a used, dull, aluminum, 19-inch rim and unpolished stainless rim, for the patina look. So, there’s some old and some new to this beast. I will add an old pre-’99 factory rotor to a Paughco aluminum hub, which we might black out, or Paughco was going to send me a hub cap, I could flat black and add a little rust.

We’re getting close, but I had to take it out on the road and see how it handled with the sprung seat. I took the seat bar out, because it was going to smack the fender. I added a straight piece of steel to the center and it gave me an additional 2 inches of travel. I’m still going to do something to protect the fender.

Okay, so this puppy hasn’t run in a couple of months but fired right to life. I maneuvered around the shop and into the street for a test run. What an amazing difference. The turning radius was way better and it blasted around the rough streets without an issue. What an amazing difference in ride and handling.

 

Don’t get me wrong. You can’t beat a glide for top end runs and the twisties, but for a classic cruiser, this puppy now hit the spot.

Hang on for the wheel and disc brake install.

–Bandit

Funky Panhead Sources:

S&S

Biker’s Choice

STD
www.STD.com

JIMS Machine

Lowbrow

Mallory
www.mallory.com

Accurate Engineering
www.accuratengineering.com

Bennett’s Performance

Paughco

Departure Bike Works
www.departurebikeworks.com

Spectro Oils

Chopper Dave
www.chopperdave.com

Black Bike Wheels
www.blackbikewheels.com

Read More

THE CHOPPER OF CHOPPERS FOR SALE, Part 2

 

The story of Hugh King and his grand television career spanning four decades has been told over and over. In fact he just completed another adventure for the History Channel in the cold snowy north, but the series is a secret.

He has only one motorcycle and it’s this one built by 10 of the greatest builders of our time in a hidden desert location in an old machine shop outside of Laughlin, Nevada and across the Colorado River from Bullhead, Arizona.
 
“They built the bike under the constraints of a very short deadline,” said Hugh.

The master builders included Arlen and Cory Ness, Matt Hotch, Chica, Eddie Trotta, Hank Young, Kendall Johnson, Mitch Bergeron, Russell Mitchell and Joe Martin. Just up the dusty road roared the 2004 Laughlin River Run with all the temptations of Casino action including amazing food, entertainment, whiskey and girls. But the brothers stayed focused, almost.

They faced a daunting 72-hour deadline. Each builder was recruited only three weeks earlier and given a specific assignment to supply a particular specialty to the project.
 
“Desperate men, united by a rebel spirit,” said Kim Peterson, Senior Editor at Easyriders, “ worked together as a team for Discovery Channel’s Great Biker Build-Off X.”

Just 72 hours out they gathered at Dan Jackson’s Fort Mojave, Arizona, Desert Powder coat shop. Arlen Ness was assigned the shop foreman title, while Kendall Johnson, engine and trans builder. Mitch Bergeron handled frame and billet down tube construction. Russell Mitchell dialed in the handlebars and controls.

Matt Hotch hand built the fenders and the wild gusset under the frame neck. Cory Ness was responsible for paint and accessories procurement. Chica hand fabbed the gas tank, “but Johnny Chop helped,” said Hugh, and Eddie Trotta worked over the forks and front-end trees. Hank Young built the oil bag, Joe Martin the nasty pipes and pinstriping. And a late arrival Danny Gray supplied the hand made manta ray-covered custom seat—amazing.

The show had a design, but the King was only part of the scheme. “I wanted to depict the torment of the artists under extreme conditions.” Little did he know the bike would be turned over to him after he tortured the builders in the desert with hot iron pokers.

“I wanted to convey what the process and skill level involved is in the making of a high-end custom motorcycle, and to show the builders lifestyle as well as the psychology of what drives the man who builds and creates.”

As the executive producer sat overlooking the mayhem of the final assembly while fanned by Vegas hookers and sipping long Island Iced teas he wondered if the concept would work.

“It didn’t at first,” Hugh said. “There was a lot of tension, people went off in different directions. All of a sudden, it just coalesced. You could feel the energy in the room. Everybody was suddenly working together, headed in the right direction. I think Arlen had a tremendous impact as the shop leader and guiding light in a dark tunnel of torment. It was touch and go for a while. If one of them had walked, they would have all walked, but they didn’t. The rebels held together.”

 

See the next episode for more details about the Chopper King’s Chopper, which is now for sale to the highest bidder. “My one burning desire now, however, is to buy the X Bike back from myself,” said the King with a tear in his eye.

Read More

FUNKY PANHEAD PROJECT, Part 1

My grandson wrecked his Dyna. He thinks he went down on a slippery west side boulevard, but the bike looks like he was rear-ended, which launched his girlfriend. She was seriously damaged, but survived. He got scuffed and walked away.

He needed a place and some guidance with his ’05 Dyna. He could have sold it and moved on, but he was so impressed with the performance after Bennett’s Performance tuned it and added some S&S TC cams, he didn’t want to let it go.

I called Dr. John, in Anaheim, about his frame and spoke to Eric Bennett. We will bring you a complete report on what we do to his Dyna in the very near future.
 
So, we jammed to the Long Beach Swap Meet to find Dyna parts and didn’t find much. We bought a later model touring swingarm with a 1-inch axle, because I planned to upgrade his suspension wherever possible, but the touring swingarm wasn’t right. Larry Settles from Settles Customs in Harbor City fixed us up with a late model Dyna swingarm.

Anyway, we rambled throughout the packed isles looking for parts and I came across a large flatbed truck and a line of new, bare rigid frames displayed in front. Great looking frames and I inquired. Kraft Tech only sells to distributors like Biker’s Choice, but they bring a few frames to the swap meet once in a while and the price was right. In fact the owner’s son, Chris, was on hand and he recognized me and offered me a better deal.

The frames were obviously set up for Evo engines and 5-speed transmissions, but looked almost stock. I couldn’t resist. We carried that frame up and down isles until we finally headed toward the exit with no Dyna parts, but the frame and a set of stock Softail tanks, which the frame was set up for.

As I meandered toward the exit, my cell phone rang. It was Brad Olsen, an old friend who recently scored an Oregon shop’s inventory and stashed it in a warehouse near a river leading to the sea. “Yo,” Brad said. “I need to recoup some of my investment. Do you need a Panhead engine?”

I about shit my pants. I had just scored a sharp rigid frame, a set of fatbobs, and I knew I had a 5-speed Softail transmission at the Bikernet Headquarters. What the fuck? Hell yes, I needed a Panhead engine!

As it turned out, the engine was seriously incomplete, but with a good twist. The ’69, last kidney, Shovelhead right case was mated to a ’79 left case, which would allow me to run an alternator and Evo (Baker tins) primaries. I hauled ass home from the swap and started to dig through drawers, cabinets, and lockers looking for parts.

I created a pile next to my lathe, but when I stood up, I wondered what the hell I needed another motorcycle for. That wasn’t the mystic point at all. Fuck it, I was inspired and on a roll.

Here’s a code that works for us bikers. I tell young guys all the time to start to create equity in your lives for your future. You can buy and turn houses. You can restore a car, write a book (not a good idea), paint a painting, etc. But if you’re a biker, building bikes is perfect. No, they are not always worth a bundle, but they are like putting money in the bank. Think about that the next time the ol’ lady bitches at you for building another motorcycle. How’s she doing to build equity for your future?

Even before the swap meet kicked me into gear, I was moved by Go and Tasumi at Brat Style in Long Beach. Michael Lichter introduced me to them, just down the street on the evil industrial west side of Long Beach. They build the coolest shit on the planet with a major twist. Everything is vintage, seriously vintage. Go can build a totally custom tank and install it on a ’39 Indian Scout frame, but by the time he’s done, you would bet that’s stock part and 70 years old.

What completes his bike building twist? It was his amazing painter, Deny 528. Maybe I should keep this a secret. But fuck it, it will slip out anyway. I hope to feature one of Deny’s bikes this week, a restored (don’t forget that word) 1946 Indian Chief.

I was gone. I couldn’t think of anything else but this Panhead project. I dug around and Mike from Pacific Coast Cycles came up with an oil tank. He’s a major fan of Kraft Tech frames. “Everything just slips together,” Mike said. And he’s also a major fan of Paughco springers. He has about a dozen rollers in his one-man shop. If you’re after a cool project, give him a call.

Daily, I made lists of needed parts and started to make calls. I couldn’t stop and then my grandson flew to Deadwood to be apart of Scott Jacob’s Artist Retreat. Suddenly he wanted to go to Sturgis. I came up with a plan. I rode to Sturgis and back last year, so this year, we could alternate the plan. How about taking two old bobbers to Sturgis for the kicks?

We could stuff them into the back of a van and cut a dusty trail, but they would need to be short and tight. We would take the Panhead and a Shovelhead I’ve had for years, built by the guys at Strokers Dallas under the boss, Rick Fairless. We were about to chop the Shovelhead some with a Paughco scalloped gas tank, bars, solid brass risers, and a Softail oil bag. That would do the trick.

The Sturgis 2017 plan boiled in our minds. Suddenly, I had a deadline. Oh, what the fuck? I was inspired by many factors, but I still needed a few pieces to make it happen.

The engine was missing a cam and most of the cam case elements. It needed a carb, intake, distributor, oil pump and I started digging around. I had a set of rebuilt Panheads, but they were early model and this puppy would need outside oilers. I started to ask around. I also needed the right year cam cover and I found one on line.

Berry Wardlaw from Accurate Engineering offered to help when I couldn’t find any through STD. Billy McCahill was having issues with his foundry and didn’t have castings. Berry checked with a couple of distributors and no one had any in stock.

Berry searched forums and then found a set on Ebay. I immediately ordered them from Wilson Cycles, Inc. in Roswell, GA, but when they arrived, I encountered a problem. One was perfect with valves, an O-ring intake manifold flange and the outside oiler boss. Unfortunately the other didn’t have an outside oiler fitting. It was an early model.

All right, we will deal with that problem, with Dr. Feng, our officially certified aluminum TIG welder. As it turned out, working with Ebay, I received a call from Billy McCahill, of STD and RSR, or Ryde Shop Racing. He’s like a mad scientist, but he said they made a mistake two years ago and shipped out this order to a shop in Georgia. They never heard a word until I surfaced. I hauled the internal oiler head to their Downey shop and they replaced it. I was there for 30 minutes and heard 30 industry stories, some of which I will share in the news. Amazing!

We hit the swap meet again and found a cop solo seat from a major seat guy, but he had a pristine stock seat. I had an old hinged fender from an early swingarm Pan. I knocked out the pin and installed the bobbed fender with the help of Lowbrow’s new universal fender brackets.

It’s strong as a bull and fit like a champ. My funky MIG weld didn’t hold a candle to the precision Kraft Tech TIG welds on the frame. Sorta embarrassing…

I dug out a Softail 5-speed transmission, but I’m trying to figure out the plate to mount it—I did today. I called Chris at Kraft Tech and quizzed him. I have a Paughco offset 5-speed plate but need a stock ’86-’99 Softail tranny plate for a 5-speed. There are so many configurations and Paughco has them all.

I want to write a tech about ordering frames and all the configurations available. It’s not just about rake and trail anymore or wide tires, but left and right side drives, which transmission, which set of gas tanks and the type of seat being used. The list goes on. Hopefully, if the Paughco crew can help out, and with Biker’s Choice, we can make it happen.

I found a wide glide front end at the swap meet,  Ultimately, I wasn’t happy with it, but we made it work, (I hope) with an old drum front brake. I found some neck bearings and replaced the junk one. I tore the whole front end apart and cleaned it. The Paughco axle did the trick to allow it to be installed. A local shop laced the star hub to an old 18-inch used aluminum rim.

I spoke to the guys at Spectro about which fork oil to run in the legs. Joe Russo recommended Fork Oil Type E. 20 SAE, since it’s a one-up light bobber. “Heavy two-up bikes would use the 40SAE,” said Joe.

The brothers at Paughco are the best and have the best. After digging through my shit, I needed just a handful of vintage parts and pieces from the Paughco factory, like the correct front axle for an early glide. I made the mount for an old spotlight out of a bracket I built for a Bonneville bike but never used.

I needed the right side rear brake lever, plate, return spring and plunger, but I had three Wagner master cylinders. This Kraft Tech frame was set up for a Softail style disc brake. Years ago, we installed PM brakes on Dale Gorman’s Softail and I ended up with his stock solid aluminum rear wheel and brakes. They would do the trick.

I had most of the pieces for the left side, except for one, and Paughco had it, the shift linkage arm. And I didn’t plan to run a dash, but I needed something for electrics, a switch, whatever. I ordered a Paughco universal tin toolbox and then discovered something wild at an antique store, a K-model motorcycle trophy and it’s a heavy casting.

The notion is to build a simple, easy to handle bobbed Panhead. But for some odd reason, finding an early automatic-advance distributor is not easy. I don’t want any extra bells and whistles on this bike, no advance and retard mechanism, jockey shift, etc. Then I found a Mallory electronic ignition system in a locker from our ’06 Bonneville effort. I spoke to Berry Wardlaw from Accurate Engineering and it will do the trick. I’m rocking.

I went through the front end from stem to stern, installed new bearings, cleaned it, drilled lightening holes in the brake backing plate, and found a set of stock configuration stainless bars and some goofy 4-inch aluminum risers using a stock cap. I’m still working on the cable, lever and cable adjuster. I called Barnett’s today.

The bike is already headed back together for Sturgis. If the paint and engine comes together I should be cool for the run. Hang on for the next report.

Sources:

Paughco

Pacific Coast Cycles, Long Beach

Barnett’s

Kraft Tech

Spectro

Baker Drivetrain
www.bakerdrivetrain.com

S&S


LowBrow

Read More

Funky Panhead Project, Part 2

In a sense, this project is indicative of this time in my life and the life of many bikers everywhere. I asked myself if this should be a life and times story. Let’s see if I can make sense of my life right now.

I’m feeling stress at almost 70 and I don’t get it. Actually I do, but I don’t want to feel anything but nirvana. Hell, I built a motorcycle nirvana right on the coast, across the street from the Port of Los Angeles. But there’s something not right about that. They are now calling it America’s Port, yet the port has basically shit on the town adjacent to one of the richest ports in the world.

I’ve done my part to bring a waterfront to the people of Wilmington. I attended meetings for 14 years, spoke and bitched, but little has been accomplished. I’m working on a report to send to the Major of LA. Unlike Long Beach, which is right on the water next to the port and is beautiful. Our downtown is 20 miles away. They don’t give a shit about the town that’s illegally overrun with containers and trucks. It bugs me. But I did accomplish a mural on the side of the building in support of the Wilmington Waterfront.

Okay, so I started this Panhead project in the middle of a war over whether engines will still be around in another decade. What the fuck? No wonder our industry is in a state of upheaval. Most folks think bad thoughts every time they get into their cars, as if they are having an affair. Brings me down, but I fight back. I reach out to the motorcycle rights movement and try to keep folks informed regarding their rights and the issues. It torments me. I want freedom and fun back.

Plus, I live in California where the Governor is dying to eliminate engines, as if he can torture all his citizens and that will help the planet. More and more, there’s proof that the whole global warming anti-everything campaign is just bullshit. Drives me nuts, but I’m an outlaw and will fight back for the rest of my life.

So, when the shit brings me down, I try to jump down into my shop and work on a bike. The Panhead became a mission for freedom for my soul. I needed relief from the stress. We are living in strange times.

On the other hand, life couldn’t be better. We have more resources than ever before, if the government doesn’t make them all illegal. For instance, you can build anything your heart desires. This Pan is a terrific example.

Sure, it’s a Pan but it has a ’69 right case and a ’79 left case, which allows me to make it look like a Pan, yet run an electronic, automatic advance distributor, an Evo to Twin Cam alternator, and a spin-on oil filter, which allows me more oil capacity and more protection for the engine.

The heads are brand new STD outside oiler Panheads with knock-off rocker blocks. The STD heads breath better than stock and contain improved valves and springs.

I’m running hydraulic JIMS machine cam followers, S&S adjustable pushrods, an S&S mild cam and an improved S&S oil pump. Even the Kraft Tech TIG-welded frame is modified for almost any engine and allows me to run a rear Softail disc without doing a thing.

A brother, Dale Gorman, left a stock Fatboy wheel, rotor, and Softail caliper behind several years ago and it all bolted right up. Basically, I could build 1998 rigid Panheads all day long with super-strong late model 5-speed transmissions, and BDL belt drives with any EVO starter and I was good to go.

I wanted to use a Linkert Carb and I had a couple rebuilt by Mike Egan, but since we planned to run two on a Knucklehead they were M-35s for maybe 45s, but I decided to try one using the small venturi for snappy throttle response notion, like we’ve done with 42 mm Mikunis.

Bob Bennett went through the engine and I supplied parts where I could. You can no longer order any performance parts in California. They were banned by the California Air Resources Board, unless companies want or can afford to spend hundreds of thousands trying to have each part tested to receive an executive order through the MIC. If you can’t buy a cam in California, how does the largest market in the US impact the smaller states? Pisses me off.

Needless to say, I made my own pipes using a too bitchin’ shorty muffler from Rick Krost at US Choppers, who only deals with vintage bikes anymore. He’s done with anything new. The muffler was amazing; at least I thought so. Deny, the man behind the vintage paint job, came over and I showed him the muffler and what I intended with the stock squished pipe under the engine.

We discussed having the pipe angle up with the bottom frame rail toward the axle, but we both looked at each other with dismay. I’m not a fan of anything that interferes with the line of the frame. Then I mentioned my like for shotgun pipes and Deny’s blue-gray eyes lit up. I went to work messing with parts and pieces, including the stock squish pipe. I like how it came out.

I worked with Tim at San Pedro muffler to make a couple of exhaust flanges to fit over the Panhead exhaust manifold. I was only able to use one, because the front pipe needed to make an abrupt turn.

I tried several different welding moves with this endeavor. The pipes from San Pedro are 1 ¾-inch aluminum coated chunks, coupled with old bare steel bends, chromed pieces and even an old Pan squish pipe. I believe it was chromed at one time. I had to use various pieces and some were slightly different diameters. I don’t know why, but initially I thought about gas welding with steel rod, but the various metals, even ground and cleaned, weren’t happy with oxygen acetylene, maybe because of the carbon deposits on the inside of the old pipe pieces.

Various pipe manufacturers skimp on funds by running thin-walled tubing and blowing through it is easy. I shifted to MIG welding because of speed and convenience. Also, tacking pieces in place is much easier with a one-handed Miller MIG welder. I ended up carefully MIG welding most of the bends and pieces, but then added some braze just to add color to the pipes.

The pipe brackets were a trip of found brackets and chunks, but finally the pipes were strong enough to stand on and secured comfortably to the heads.

I used care with the driveline alignment. The engine, a mixture of years, fit perfectly in the frame without shimming. I used the BDL inner primary to align the engine and trans.

Moving right along, when I needed to escape the government control freaks, I darted into my shop and hid out rebuilding the old Wagner master cylinder with Paughco re-pop controls. The rebuild kit arrived from Biker’s Choice and Twin Power. James and the Twin Power crew are on a mission to create and manufacturer stock replacement parts for old and new Harleys. I dug out old manuals from Panheads to Shovelheads and Evos and followed them.

With Spectro Oils, I studied brake fluids and I think I installed the Wagner and the Softail Caliper with DOT 4. According to vast research, the Wagner could have been DOT 3 originally and the Softail Caliper was DOT5. They don’t mix. Later I flushed the system with DOT 5 a couple of times and will do it again in the near future.

I stashed the ignition switch in the Paughco toolbox I mounted between the stock Softail gas tanks. I made a goofy bracket running off a stock frame tabs and it worked like a champ. I mounted a 15-amp circuit breaker in the box and an idiot light to prevent me from walking away and leaving the switch on. Let’s see if it works.

I needed to reach out to Barry Wardlaw to find out about timing the Mallory electronic distributor. This was the original electronic distributor installed in the Salt Shaker. It encountered a slight glitch and was replaced, but ultimately fixed. I finally found another Panhead for it to grace. I made the hold down piece with a transmission part and a big brass screw from the hull of a wooden sailboat.

Bob Bennett timed the engine with Berry’s instructions and I monkeyed with the Linkert Carburetor. I also made the top end oil lines with old parts and True Value Hardware, which is usually a tremendous but pricey source for fasteners.

I haven’t installed an oil pressure gauge and I want to. Erik Bennett gave us the look and his dad suggested I run an adjustable valve in the line to the heads so we don’t cause the lower end pressure to drop. I did, thanks to True Value, but we discovered a tiny hole in the valve, which wide open might do the restricting job. I’m still investigating it.

I wired the bike with old Harley wire and fiber-wound loom. I need to replace the front vintage spotlight sealed beam. And one of the spring hold-downs broke. I need to find them.

I used all the old BLD primary drive parts I had laying around the shop. I thought I was golden with the Softail cover I had, but the standoffs didn’t line up with the holes in the cover. Baffled, I tried a batch of alternatives. Ultimately forced to punt, I started to build a bracket. This was a Zen challenge and took me to a new zone.

The stout rear fender didn’t need supports, but I needed a place to mount the LowBrow vintage taillight and license plate mount, so I started to dig around.

I came up with a Road King front fender bumper rail set. With a little braze, some ball bearings and some imagination it worked like a champ.

I need to give some credit. The day I fired her for the first time I ran into a problem. I ran oil through her first to make sure it was getting to the top end, but noticed oil seeping out of the lifter stool gaskets as if the crank case filled with oil. I checked with Eric Bennett and then a young Hamster stopped over, Tony Spinalli. We made an oily mess chasing all my new oil lines looking for a mistake.

I used those stock pinch oil line clamps and they are a bastard to remove. We ended up removing half of them and in some cases replacing them with standard screw-on hose clamps. Then Tony pointed out that the oil wasn’t coming from the gaskets but holes in the JIMS lifter stools. Unbelievable. They drill through the stools to create an oil passage, but it was up to someone to press in plugs or set screws. We taped set screws and we were golden. Thanks Tony.

Fortunately, this article will be a stark reminder of every adjustment and correction needed to dial this puppy in. For instance, I bought the old glide at the Long Beach Swap Meet from a guy who is dedicated to old glides. It was supposed to be sorta rebuilt but wasn’t and wasn’t complete. I had to go back to him several times and I still need to replace the springs. One doesn’t match the other.

A local motorcycle tire-only shop hooked me up with a used aluminum 18-inch front wheel rim, laced it and added the Avon Tyre I had in my shop. Good guys.

So, how am I doing? Still some tinkering to do, but I dig it. It’s comfortable with the cop solo mounted so with some old brackets and some I made. The foot pegs need work to prevent them from rotating. I’ll get to that. I’ve had those pegs for 30 years and just now found the perfect application.

I’ll keep you posted on any additional changes.

Funky Panhead Sources:

S&S

Biker’s Choice

STD
www.STD.com

 

JIMS Machine

Lowbrow

Mallory
www.mallory.com

Accurate Engineering
www.accuratengineering.com

Bennett’s Performance

Paughco

Departure Bike Works
www.departurebikeworks.com

Spectro Oils

Chopper Dave
www.chopperdave.com

Read More

Funky Panhead Part 3: The Feature

My grandson wrecked his Dyna. He thinks he went down on a slippery west side LA boulevard, but the bike looks like he was rear-ended, which launched his girlfriend. She was seriously damaged, but survived. He got scuffed and walked away.

He needed a place and some guidance with his ’05 Dyna. He could have sold it and moved on, but he was so impressed with the performance after Bennett’s Performance tuned it and added some S&S TC cams, he didn’t want to let it go.

I called Dr. John about his frame and spoke to Eric Bennett. Dr. John was able to straighten the frame without a complete teardown. Amazing.

Next, we jammed to the Long Beach Swap Meet to find Dyna parts and didn’t find much. We bought a later model touring swingarm with a 1-inch axle, because I planned to upgrade his suspension wherever possible, but the touring swingarm wasn’t right. Larry Settles from Settles Customs in Harbor City fixed us up with a solid late model Dyna swingarm.

Anyway, we rambled throughout the packed aisles looking for parts and I came across a large flatbed truck sporting a line of new, bare rigid frames. Great looking frames and I inquired. Kraft Tech only sells to distributors like Biker’s Choice, but they bring a few frames to the swap meet once in awhile and the price was right.

The Kraft Tech frames were obviously set up for Evo engines and 5-speed transmissions, but looked almost stock. I couldn’t resist. We carried that frame up and down aisles until we finally headed toward the exit with no Dyna parts and a set of stock Softail tanks, perfect for the frame.

As I meandered toward the exit, my cell phone rang. It was Brad Olsen, an old friend who recently scored an Oregon shop’s inventory and stashed it in a warehouse near a river leading to the sea.

“Yo,” Brad said. “I need to recoup some of my investment. Do you need a Panhead engine?”

I about shit my pants. I had just scored a sharp rigid frame, a set of fatbobs, and I knew I had a 5-speed Softail transmission at the Bikernet Headquarters. What the fuck? Hell yes, I needed a Panhead engine!

As it turned out, the engine was seriously incomplete, but with a good twist. The ’69, last kidney, Shovelhead right case was mated to a ’79 left case, which would allow me to run an alternator and Evo primaries. I hauled ass home from the swap meet and started to dig through drawers, cabinets, and lockers looking for parts.

I created a pile next to my lathe, but when I stood up, I wondered why the hell I needed another motorcycle. That wasn’t the mystic point at all. Fuck it, I was inspired and on a roll.

Here’s a code that works for us bikers. I tell young guys frequently to start to create equity in their lives for the future. You can buy and turn houses. You can restore a car, write a book (not a good idea), paint a painting, etc. But if you’re a biker, building bikes is perfect. No, they are not always worth a bundle, but they are like putting money in the bank. Think about that the next time the ol’ lady bitches at you for building another motorcycle. What’s she doing to build equity for your future?

Even before the swap meet kicked me into gear, I was moved by Go and Tasumi at Brat Style in Long Beach. Michael Lichter introduced me to them, just down the street on the evil industrial west side of Long Beach. They build the coolest shit on the planet with a major twist. Everything is vintage, seriously vintage. Go can build a totally custom tank and install it on a ’39 Indian Scout frame, but by the time he’s done, you would bet it’s a stock part and 70 years old.

His amazing painter adds the final twist, Deny 528. Maybe I should keep this a secret. But fuck it, it will slip out anyway. Deny studied and practiced to create original paint patinas for a year to prefect his process. He’s got it nailed.

I was gone. I couldn’t think of anything else but this Panhead project. I dug around and Mike from Pacific Coast Cycles, in Long Beach, came up with an oil tank. He’s a major fan of Kraft Tech frames.

“Everything just slips together,” Mike said. And he’s also a major fan of Paughco springers. They may be more expensive than overseas copies, but it’s your life you’re riding on. He has about a dozen rollers in his one-man shop. If you’re after a cool project, give him a call.

Daily, I made lists of needed parts and started to make calls. I couldn’t stop, and then my grandson flew to Deadwood to be a part of Scott Jacob’s Artist Retreat. Suddenly he wanted to go to Sturgis. I came up with a plan. I rode to Sturgis and back last year, so this year, we could alternate the plan. How about taking two old bobbers to Sturgis for the kicks?

The Sturgis 2017 plan formulated. Suddenly, I had a deadline. Oh, what the hell? I was inspired by many factors, but I still needed a few pieces to make it happen.

The engine was missing a cam and most of the cam case elements. It needed a carb, intake, distributor, oil pump and I started digging around. I had a set of rebuilt Panheads, but they were early model and this puppy would need outside oilers. I started to ask around.

Berry Wardlaw from Accurate Engineering offered to help, when I couldn’t find any Panheads through STD. Billy McCahill had issues with his foundry and didn’t have castings. Berry checked with a couple of distributors and no one had any in stock.

Berry searched forums and then found a set on Ebay. I immediately ordered them from Wilson Cycles, Inc. in Roswell, GA, but when they arrived, I encountered a problem. One was perfect with valves, an O-ring intake manifold flange and the outside oiler boss. Unfortunately, the other didn’t have an outside oiler fitting. It was an early model.

We hit the swap meet again and found a cop solo seat from a major seat guy, who had a pristine stock seat. I had an old hinged fender from an early swingarm Pan. I knocked out the pin and installed the bobbed fender with the help of Lowbrow’s new universal fender bracket. It’s strong as a bull and fit like a champ. My funky MIG weld didn’t hold a candle to the precision Kraft Tech TIG welds on the frame. Sorta embarrassing…

I dug out a Softail 5-speed transmission, and tried to figure out the plate to mount it. I called Chris at Kraft Tech and quizzed him. I have a Paughco offset 5-speed plate but needed a stock ’86-’99 Softail tranny plate for a 5-speed. There are so many configurations and Paughco has them all.

I want to write a tech about ordering frames and all the configurations available. It’s not just about rake and trail anymore or wide tires, but left and right side drives, which transmission, which set of gas tanks and the type of seat being used. The list goes on. Hopefully, if the Paughco crew can help out, and with Biker’s Choice, we can make it happen.

I found an old 41mm wide glide front end at the swap meet. Ultimately, I wasn’t happy with it, but we made it work (I hope) with an old drum front brake. I found some neck bearings and replaced the junk one. I tore the whole front end apart and cleaned it. The springs didn’t match, but I worked it out with Progressive springs. The Paughco axle did the trick to allow the brake and star hub to be installed. A local shop laced the star hub to an old 18-inch used aluminum rim.

I spoke to the guys at Spectro about which fork oil to run in the legs. Joe Russo recommended Fork Oil Type E. 20 SAE, since it’s an one-up light bobber. “Heavy two-up bikes would use the 40 SAE,” said Joe.

The brothers at Paughco are the best and have the best. After digging through my shit, I needed just a handful of vintage parts and pieces from the Paughco factory, like the correct front axle for an early glide. I made the mount for an old spotlight out of a bracket I built for a Bonneville bike but never used.

I needed the right side rear brake lever, mounting plate, return spring and plunger, but I had three Wagner master cylinders. This Kraft Tech frame was set up for a Softail-style rear disc brake. Years ago, we installed PM brakes on Dale Gorman’s Softail and I ended up with his stock solid aluminum Fatboy rear wheel and brakes. They would do the trick.

I had most of the pieces for the left side forward controls, except for one, and Paughco had it, the shift linkage arm. And I didn’t plan to run a dash, but I needed something for electrics, a switch, whatever. I ordered a Paughco universal tin toolbox and then discovered something wild at an antique store—a K-model motorcycle trophy a heavy casting.

The notion was to build a simple, easy-to-handle bobbed Panhead. But for some odd reason, finding an early automatic-advance distributor turned out to be a problem. I didn’t want any extra bells and whistles on this bike, no advance and retard mechanism, jockey shift, etc. Then I found a Mallory electronic ignition system in a locker from our ’06 Bonneville effort. I spoke to Berry Wardlaw from Accurate Engineering and it did the trick. I rocked. He coached me on timing it.

I went through the front end from stem to stern, drilled lightening holes in the brake backing plate and found a set of stock configuration stainless bars and some goofy 4-inch aluminum risers using a stock cap. I still needed the cable, lever and cable adjuster. I called Barnett’s. They had everything I needed.

The bike was headed back together for Sturgis. If the paint and engine comes together, I could be cool for the run.

In a sense, this project was indicative of this time in my life and the life of many bikers everywhere. I asked myself if this should be a life and times story. Could I make sense of my life at this point?

I’m feeling stressed at almost 70 and I don’t get it. Actually I do, but I don’t want to feel anything but nirvana. Hell, I built a motorcycle nirvana right on the coast, across the street from the Port of Los Angeles. But there’s something not right about that. ?
They are now calling it America’s Port, yet the port has basically shit on the town adjacent to one of the richest ports in the world.

Okay, so I started this Panhead project in the middle of a war over whether combustion engines will still be around in another decade. What the fuck? No wonder our industry is in a state of upheaval. Most folks think bad thoughts every time they get into their cars as if they are having a nasty affair with the earth on the other side. Brings me down, but I fight back. I try to keep folks informed regarding their rights and the issues. It torments me. I want freedom and fun back.

So, when the shit brings me down I try to jump down into my shop and work on a bike. The Panhead became a mission for freedom for my soul. I needed relief from the stress.

On the other hand, life couldn’t be better. We have more resources than ever before, if the government doesn’t make them all illegal. For instance, you can build anything your heart desires. This Pan is a terrific example.

Sure, it’s a Pan but it has a ’69 right case and a ’79 left case, which allows me to make it look like a Pan, yet run an electronic, automatic advance distributor, an Evo to Twin Cam alternator, and a spin-on oil filter, which allows me more oil capacity and more protection for the engine.

The heads are brand new STD outside oiler Panheads with knock-off rocker blocks. The STD heads breath better than stock and contain improved valves and springs.

I’m running hydraulic JIMS machine cam followers, S&S adjustable pushrods, an S&S mild cam and an improved S&S oil pump. Even the Kraft Tech TIG welded frame is modified for almost any engine and allowed me to run a rear Softail disc without doing a thing.

Basically, I could build 1998 rigid Panheads all day long with super-strong late model 5-speed transmissions, and BDL belt drives with any EVO starter. I was good to go.

I wanted to use a Linkert Carb and I had a couple rebuilt by Mike Egan. We planned to run two on a stroked Knucklehead. They were M-35s for early 45 flatheads. I decided to try one using the small venturi for snappy throttle response notion, like we’ve done with 42 mm Mikunis.

Bob Bennett went through the engine and I supplied parts where I could. You can no longer order any performance parts in California. They were banned by the California Air Resources Board, supported by the MIC. Unless companies want or can afford to spend hundreds of thousands trying to have each part tested to receive an Executive order through the MIC, they can’t be sold here. If you can’t buy a cam in California, how does the largest market in the US impact the smaller states?

Needless to say, I made my own pipes using a too bitchin’ shorty muffler from Rick Krost at US Choppers, who only deals with vintage bikes anymore. He’s done with anything new. The muffler was amazing; at least, I thought so. Deny, the man behind the vintage paint job, came over and I showed him the muffler and what I intended with the stock squished pipe under the engine.

We discussed having the pipe angle up with the bottom frame rail toward the axle, but we both looked at each other with dismay. I’m not a fan of anything that interferes with the line of the frame. Then I mentioned my appreciation for shotgun pipes and Deny’s blue-gray eyes lit up. I messed with parts and pieces, including the stock squish pipe. I like how it came out.

I worked with Tim at San Pedro muffler to make a couple of exhaust flanges to fit over the Panhead exhaust manifold. I was only able to use one, because the front pipe needed to turn abruptly.

I tried several different welding moves with this endeavor. The pipes from San Pedro are 1 ¾-inch aluminum coated chunks, coupled with old bare steel bends, chromed pieces and even an old Pan squish pipe. It was chromed at one time. I had to use various pieces and some were slightly different diameters. I don’t know why, but initially I thought about gas welding with steel rod, but the various metals, even ground and cleaned, weren’t happy with oxygen acetylene, maybe because of the carbon deposits on the inside of the old pipe pieces.

Various pipe manufacturers skimp on funds by running thin-walled tubing and blowing through it is easy. I shifted to MIG welding because of speed and convenience. Also, tacking pieces in place is much easier with a one-handed Miller MIG welder. I ended up carefully MIG welding most of the bends and pieces, but then added some braze just to add color to the pipes.

The pipe brackets were a trip of found brackets and chunks, but finally the pipes were strong enough to stand on and secured comfortably to the heads.

I used care with the driveline alignment. The engine, a mixture of years, fit perfectly in the frame without shimming. I used the BDL inner primary to align the engine and trans.

Moving right along, when I needed to escape the government control freaks, I darted into my shop and hid out, rebuilding the old Wagner master cylinder with Paughco re-pop controls. The rebuild kit arrived from Biker’s Choice and Twin Power. James and the Twin Power crew are on a mission to create and manufacture stock replacement parts for old and new Harleys. I dug out old manuals from Panheads to Shovelheads and Evos and followed them.

With Spectro Oils I studied brake fluids and I think I installed the Wagner and the Softail Caliper with DOT 4. According to vast research, the Wagner could have been DOT 3 originally and the Softail Caliper was DOT5. They don’t mix. Later, I flushed the system with DOT 5 a couple of times and will do it again in the near future. Dot 5 is less corrosive than Dot 3 or 4 but doesn’t work as well as Dot 4. Dot 5 also won’t mess with your paint.

I stashed the ignition switch in the Paughco toolbox I mounted between the stock Softail gas tanks. I made a goofy bracket running off a stock frame tab and it worked like a champ. I mounted a 15-amp circuit breaker in the box and an idiot light, to prevent me from walking away and leaving the switch on. Let’s see if it works.

Bob Bennett timed the engine with Berry’s instructions and I monkeyed with the Linkert Carburetor. I also made the top end oil lines with old parts and True Value Hardware, which is usually a tremendous source for fasteners, but pricey.

I installed a Biker’s Choice oil pressure gauge. Erik Bennett gave us the look and his dad suggested I run an adjustable valve in the line to the heads so we don’t cause the lower end pressure to drop. I did thanks to True Value, but we discovered a tiny hole in the valve, which wide open might do the restricting job. I’m still investigating it.

I wired the bike with old Harley fabric-wrapped wire and fiber-wound loom. I needed to replace the front vintage spot light sealed beam. And one of the spring hold-downs broke. I need to find them.

The stout rear fender didn’t need supports but I needed a place to mount the LowBrow vintage taillight and license plate mount, so I started to dig around.

I came up with a Road King front fender bumper rail set. With a little braze, some ball bearings and some imagination, it worked like a champ.

I need to give some credit. The day I fired her for the first time, I ran into a problem. I ran oil through her first to make sure it was getting to the top end, but noticed oil seeping out of the lifter stool gaskets, as if the crank case filled with oil. I checked with Eric Bennett and then a young Hamster stopped over, Tony Sportalli. We made an oily mess chasing all my new oil lines looking for a mistake.

I used those stock pinch oil line clamps and they are bastards to remove. We ended up removing half of them, and in some cases, replacing them with standard screw-on hose clamps. Then Tony pointed out that the oil wasn’t coming from the gaskets but holes in the JIMS lifter stools. Unbelievable. They drill through the stools to create an oil passage, but it was up to someone to press in plugs or set screws. We taped set-screws and we were golden. Thanks Tony.

There you have it. Now I’m in the Eddie Trotta break-in mode and the search for a pink slip and registration. It’s a kick, starts and runs like a champ. It’s a breeze to ride and the front end now works. Let’s see what happens next.

–Bandit

FUNKY 5-BALL PANHEAD TECH SHEET

OWNER: Keith “Bandit” Ball
CITY: Wilmington Ghetto
FABRICATION BY: Bandit
YEAR: 19-something Panhead
MODEL: FL
VALUE: Very little
TIME: 4 months

ENGINE
YEAR: ’69 and ‘79
MODEL: FL
BUILDER: Bennett’s Performance

IGNITION: Accurate Engineering
DISPLACEMENT: 74 cubic inches
PISTONS: V-Power
HEADS: STD

CAM: S&S
CARB: Linkert
AIR CLEANER: Chopper Dave
EXHAUST: Bandit

PRIMARY: BDL

TRANSMISSION
YEAR: 1990
MAKE: H-D
SHIFTING: Foot
CLUTCH: BDL

 

FRAME
YEAR/MAKE: 2017 Kraft Tech
MODEL: Classic Rigid
RAKE: Stock
STRETCH: None

FRONT END
TYPE: Wide glide
BUILDER: H-D
EXTENSION: None
TRIPLE TREES: Cast iron H-D

WHEELS

FRONT
SIZE:18-inch
FRONT TIRE: Avon
FRONT BRAKE: Mechanical

REAR
SIZE: 16-inch
REAR TIRE: Dunlop
REAR BRAKE: H-D disc

PAINT
PAINTER: Deny 925
COLOR: Orange and Cream
TYPE: Old

GRAPHICS: 5-Ball
CHROMING: Paughco

ACCESSORIES
BARS: Stainless
RISERS: Old aluminum
HAND CONTROLS: mixed

FOOT CONTROLS: Paughco

FUEL TANK: Stock Softail
OIL TANK: Pacific Coast Customs
FRONT FENDER: None
REAR FENDER: H-D
SEAT: Swap meet
HEADLIGHT: Old accessory spot
TAILLIGHT: Lowbrow

SPEEDO: None
CABLES: Barnetts

PHOTOGRAPHER: Markus Cuff

 

 
Read More

Rebirth of an American Classic: The Build Begins

 
 
 
After months of planning, my 1933 Harley-Davidson build officially started on Black Friday.  That’s when I made the long trip up to Replicant Metals (www.replicantmetals.com), located a mere 7 hours north of me in Pennsylvannia.  Owner Tom Feezer was waiting for me with a set of matched 1933 VL cases when I walked into the shop. These will serve as the basis for my build and are the most important part as the VIN number stamped on these cases is what makes the motorcycle a ’33 model. I plan to stay true to what the factory produced in ’33, but technically anything I build with these cases will be titled as a ’33 Harley-Davidson.
 
 
Setting aside the cases, I started making a pile of the other parts: heads, cylinders, cams, flywheels, rods and cam cover. Everything needed a trip through the blasting cabinet to knock off 80 years of built up grease and grime. Before loading up the blast cabinet, some of the parts needed to be broken down further, including the cases and the cam cover.  
Starting with the cases, there were still some cylinder studs which needed to be removed.
 
Normally, I’d just use the old two nut trick to back them out, but Tom actually had a specialty tool from Snap-On for removing them. The tool comes with a number of collets which are sized for different thread pitches and bolt diameters.  You screw the collet onto the stud and then slide a collar down over the collet. The opposite end of the collet in threaded on the outside, which allows you to screw a nut onto which forces the collar down the collet. As the collar slides down the collet, it tightens the collet onto the stud. Once the collet is secured onto the stud, you just unscrew the entire set up as one piece. The result is easy stud removal without damaging the stud or the case.
 
 
The idler gear and shaft also needed to be removed which was accomplished by first removing the retaining ring which keeps the gear on the shaft. After removing the retaining ring, the idler gear slid right off without any problems. The shaft proved to be a trickier to get out, but we were able to carefully pry it out after threading a bolt into the end of it.  Using blocks of wood to protect the case, a small pry bar was slipped under the bolt head to pry out the shaft.
 
 
Next I turned my attention to the cam cover, which turned out to be the most complicated part to disassemble. Unlike modern motorcycles, the VL cam cover is used to houses the oil pumps and timer. All of these parts are held in with flathead screws, so special attention was paid not to damage them. The first step was to give everything a get soak in Kroil penetrating lubricant.
 
 
That did the trick for all but one screw. In the end, it took careful heating of the cam cover with a torch to break that last screw loose. These parts had enough surface grease on them that the needed to be cleaned in lacquer thinner to get them to a state suitable for putting in the blast cabinet.
 
 
Now I had enough parts to get started on the blasting process. The cabinet was filled with a fine grain aluminum oxide medium, which is gentle enough not to cause serious damage to the aluminum. Still, it was important to keep the gun moving back and forth to make sure that no one spot was cleaned to aggressively and to keep the overall color and surface texture even. As a precaution, I also taped over the VIN number just to make sure that it wasn’t damaged as well as plugging all the bushing holes.
 
 
About half a day was spent blasting the cases, cam cover, oil pumps, timer parts, connecting rods and flywheels before I moved onto the cams. The V-series engine uses four gear driven cams, much like a modern Sportster, each cam as one lobe which opens either and exhaust or an intake valve. Upon close inspection of my cams, I discovered that the worm gear on cam #4, which drives the oil pump, was damaged.
 
 
This is an easy fix if you have a replacement shaft available. On V-series cams, the shafts are pressed onto the gear/lobe clusters, so to make this repair I just had to press out the damaged shaft and press in a replacement. Harley designed these cams with an alignment tab, so they can only be assembled in the correct orientation. 
 
 
When the repair was complete, the cams went into the blast cabinet to clean up the gears. I was careful not to blast any surfaces that would come in contact with the bushings in the case or cam cover.
 
Lastly I turned my attention to the cylinders and heads. The cylinders were in good shape, without any broken fins and only bored .005” and .010” over stock. All they required was removing the old hi-temp paint from the external surfaces in the blast cabinet. The heads had some minor fin damage which is very common on flatheads. Fins can be easily snapped off when removing the heads if the wrong tool is used.
 
 
Since the damage to my heads was not extensive, I decided to use a die grinder to smooth out the broken fins. Once painted, they should blend together nicely and it will take careful inspection to spot the damaged areas. 
 
 
The heads were placed in the blast cabinet for final cleaning. To help protect my freshly cleaned heads and cylinders, they were all sprayed with an aircraft primer made by Tempo. Don’t be alarmed by the green color, they’ll get top coated black.
 
 
After a few pictures were taken, everything was boxed up to be sent out to the machine shop for inspection. After the machinist gives the ok on these parts, they’ll come back to the shop for a final cleaning to remove any debris left by the blasting process. Then it will be time to rebuild the engine.
 
 
Editors Note:
If you would like to contribute to the completion of this bike please use the link below.
 
This project started on Black Friday of 2013 with just a set of engine cases and will end with a complete 1933 Harley-Davidson VL making a cross country run in the fall of 2014.  Already a great deal of progress has been made on the restoration of this motorcycle, but more funding is needed to see this project through to the end.  Additional articles will continue throughout the remainder of this build and will result in a complete digital archive which takes the reader through the restoration of a 1933 Harley-Davidson, step by step.  By making this information available freely online, future vintage motorcycle enthusiasts will be able to rebuild and maintain these great machines.

We have already gained the support of many of the top compaines in the vintage motorcycle industry.  If you would like to see your company’s logo included not only on the motorcycle, but also on every article, please contact me directly to learn more about our marketing campaign and advertising opportunities. EMAIL

 
 
Sponsored By:
 
 
 
 
 
 
Read More

Bennett’s Performance Final, Maybe

Bennett’s Performance touts being the performance test bed for all-things big twin performance and handling in Long Beach, California. The team is also very involved in Bonneville Land Speed Record efforts. Unless the California Air Resources Board decides to shut down every California custom or performance shop, they will be burning rods, turning lathes, and twisting wrenches until they die.

I say, “They,” and I’m referring to Eric Bennett, the boss, and his longtime mechanic and Dad, Bob. Other technicians come and go. Plus, next-door are the men, including Jerry Branch, and John O’Keefe, who are the masters of the flow bench and headwork at the Branch O’Keefe machine shop.

All shops big and small in California live in fear of being shut down. But let’s not go there. For a few minutes let’s pretend that freedom rings in this country and our political structure loves folks who build anything from hot rods to custom motorcycles. They even support the notion that loud pipes saves lives, because it’s true. They love it that guys don’t beat their wives or do drugs, that they learn how to work with their hands and create something one-off, which they can ride to work or to Sturgis with pride. Am I dreaming or what?

Eric recently came across this 2004 Dyna and decided to research every performance resource and build himself the best hot rod Dyna on the planet, as a test project for anything performance, for Twin-Cams. He did, and we followed the process on Bikernet.com, and this is the third and last stellar episode. But wait, their could be more, according to Eric’s assessment at this point.

“I need to change the shocks,” Eric said. “They are too low and shifting the weight to the rear. I need to tighten the handling.”

Eric was pushing is Dyna onto his shop dyno as we strolled into Bennett’s Performance, a very clean and well-organized shop, a couple of weeks ago. “I wanted to dyno it one final time without a rev limiter,” he said and discovered a dyno malady. The battery was low. At about 5500 rpms the dyno results didn’t indicate a smooth transition through the gears, but jumpy results. He was dying to try again, but we were forced to take a break.

 
 

“We’ve run across jumpy dyno results with other rubbermounted bikes, specifically Dynas,” Eric said. With the dyno fixed he removed his air cleaner and backing plate to allow the carb to float. Then he changed his 48 mm Mikuni main jet to the next larger size, for more fuel, and he retarded his timing one notch. He pulled it twice on the dyno and was proud to watch it jump from 117 hp, and to 119 hp, and 121 pounds of Torque. The power range was perfect for street use.
 
 

Eric now has 1978 miles on the bike since he rebuilt and upgraded the engine from 88 inches to 106. Shortly after the bike was completed and running, his dyno pulls indicated 112 hp and 119 pounds of torque, then 116 hp and 118 pounds of torque with a carb change, more miles and tuning. 

 

 Our discussion shifted back to handling. “At 100 it starts to wiggle,” Eric said, “There’s too much weight on the back.” He plans to install 14-inch Ohlins. Today, the lower badder look is slipping away for the jacked, terrific suspension, badass, dirt bike, café racer, SOA, go fast appearance.

We discussed the new CCE stiffer rubbermounts for Dynas, which might do the trick. “I still won’t be able to dial-in the handling as well as FXRS, like the Unknown Industry guys,” Eric said. “With my handling issues, they pulled away at just over 100 mph. The front feels fine, but I haven’t decided what to do with my number plate. Newer Dynas have additional gussets, but nothing like the FXR, period!”

He plans to black out the wheels and add Michelin tires, but he loves this engine configuration. “It’s perfect,” Eric said. “I didn’t need to machine the cases or crank up the compression. The cam isn’t radical, and I could run stock cylinders.” Jerry Branch told Eric that engines are like a combination lock. One number off and the system doesn’t work.

He’s currently looking for an ’06 or ’07 Dyna 17-inch rear wheel, and he will run a 160 tire. “It still gets 42 mpg. Reaching more than one horsepower per cubic inch with a naturally aspirated engine. It’s impressive.”

The S&S lower end contains a 4.5-inch stroke with 3 7/8-inch S&S pistons. Eric blocked the Mikuni carb out one inch to allow the air and fuel to atomize more before it reached the intake valves. “It’s a smoother delivery to the chambers,” Eric said. “We were lucky to score a set of Dave Thew heads designed for monster JIMS 116-inch motors by the Branch/O’Keefe team. This combination with 2.02 intake and 1.610 exhaust valves, and some slight porting, coupled with a Redshift .647 lift cam, and 11.5:1 compression gave Dave Thew 132 ass-kicking horsepower and 132 pounds of torque.

Dave’s bike with fat tanks and beach bars could not be beat at the drags.

I spoke to Eric’s dad who talked of his Bonneville bikes and going after a 167 mph record. Eric was the rider. “We couldn’t get over 161, but then I learned about aerodynamics. I gained 9 mph by moving the pipes inboard. We gained another 5 mph when Eric shifted his riding position and tucked one foot behind the primary.” They grabbed a record.

So, you can tell by the smell of go-fast, the posters of Burt Munro on the wall, and the Bennett record next to the counter, that this group is all about motorcycles and folks who ride hard and fast. Hang on for the next report.

Bikernet.com Extreme Bennett’s Performance Tech Chart
 
Regular Stuff
Owner: Eric BennettBike
Name: Brute
City/State: Signal Hill Ca
Builder: Eric BennettCity/state: Signal Hill, CA
Company Info: Bennett’s Performance Inc.

Address: 1940 Freeman Ave,Signal Hill Ca, 90755

Phone: 562 498 1819
Fabrication: Bennett’s
Manufacturing: Harley-Davidson
Welding: me
Machining: me
 
 
Engine
 
Year: 2004
Make: Custom
Model: Twin cam
Displacement: 106 cubic inches
Builder or Rebuilder: Eric Bennett
Cases: H-D
Case finish: Black
Barrels: H-D turned round By Branch
Bore: 3 7/8-inch
Pistons: S & S
Barrel finish: stock
Lower end: S&S
Stroke: 4 ½-inch
Rods: S&S
Heads: Branch #4 Dave Thew mods
Head finish: Stock
Valves and springs: AV&V
Pushrods: S&S
Cams: 585 S&S
Lifters: S&S
Carburetion: Mikuni 48 mm modified by Bennett’s
Air cleaner: S&S muscle
Exhaust: D & D Bob cat modified by Bennett’s
Mufflers: D&D Bob Cat
 

Transmission
 
Year: 2004
Make: H-D
Gear configuration: Stock 5-speed with wpc treatment
Primary: stock
Clutch: Rivera Primo Pro Clutch
Final drive: Stock
 
 
Frame
 
Year: 2004
Builder: H-D
Style or Model: Dyna
Stretch:stock
Rake:stock
 

Front End
 
Make: H-D Speed Merchant
Model: 2004 Dyna sport
Year: 2004
Length: Stock
Mods: Speed Merchant Trees, risers, grips
 
 
Sheet metal
 
Tanks: H-D
Fenders: stock
Panels: stock
Oil tank: factory
 
Paint
 
Sheet metal: nicked Black
Molding: none
Graphics: Nothing yet, maybe pinstriping
Type: Factory
Pinstriping: Maybe George the Wild Brush
 
 
Wheels
 
Front
 
Make: H-D
Size: 19-inch
Brake calipers: Brembo
FrontBrake rotor(s): Lyndall
Tire: Metzler
 

Rear
 
Make: H-D

Size: 16-inchBrake calipers: Stock
Brake rotor: Lyndall
Pulley: H-D

Tire: Dunlop
 
 
Controls
 
Foot controls: Factory stock Master cylinder: H-D
Brake lines: Barnett
Handlebar controls: Factory Clutch
Cable: Barnett
Brake Lines: Barnett
Shifting: Stock
Kickstand: Factory
 

Electrical
 
Ignition: Dyna twin cam 88
Ignition switch: H-D
Coils: H-D
Regulator: Stock
Charging: Spyke
Starter: H-D
Wiring: Mostly stock
Headlight: Alloy Art
Taillight: Alloy Art
 
What’s Left
Seat: Le Pera
Mirror(s): Speed Merchant
Gas caps: Stock
Handlebars: Todd’s Cycle
Grips: Speed merchant
Pegs: Speed Merchant
Oil filter: Hi Flo
Oil cooler: Jag
Throttle cables: Barnett
Fasteners: Unbrako
 
 
Specialty items: Custom Number Plate fabricated by Brandon at Speed Merchant
 
 
Credits: S&S Cycle, Alloy Art, Speed Merchant, Mikuni Carbs, Rivera Primo, Bikernet, Lyndall Racing Brakes.
 
 
Sources 
 
 
 
 
 
 
 
 
 
 
Read More

Rebirth of an American Classic: Transmission Rebuild

 
My 3-speed transmission started out very similar to my engine, an empty case and a pile of parts, all in need of cleaning.  So the first step was to break everything down into individual pieces and perform a thorough inspection of each piece, to see which parts just needed cleaning and which parts needed repairs or replacement.
 
 
Luckily most of the parts were in good shape, even the transmission studs, so everything was put into the blasting cabinet.  It’s always important to note that you don’t want to blast bearing surfaces and fine threads, so these areas need to be covered before the part goes into the blast cabinet.  After a couple of hours of blasting, the results speak for themselves.
 
 
Next a coat of paint was sprayed on all the external parts (except the case).  Some parts were Cadmium plated from the factory, but a layer of silver paint was a quick way to approximate the original finish.
 
 
While the paint was left to dry, work began on assembling the internal components of the transmission.  I decided to upgrade the mainshaft bearings to sealed units which are available from Replicant Metals (www.replicantmetals.com).  Using sealed bearings helps to eliminate fluid leaks, which is always a worthwhile improvement.  In order to install the new bearings, the case was carefully heated with a torch to expand the opening while the bearings were placed in the snow to contract.  Once the case was hot, the bearing was quickly dropped in and tapped into place with a wooden dowel.
 
Both my countershaft and mainshaft were well worn, so I replaced them with new units from Eastern Motorcycle Parts (www.easternmotorcycleparts.com).  My slider gear was in terrible shape too and was replaced with a new unit from Eastern as well.  Here’s a side by side photo of my original slider gear and the Eastern replacement.  Definitely is big improvement! 
 
 
  Assembly was very straight forward, the mainshaft was slid partially into the case, allowing room for the main drive gear and slider gear to be installed, before the mainshaft was slid the rest of the way through the case.
 
 
Next new bearings were installed inside the cluster gear and it was held inside the transmission case while the countershaft was pushed through it.  Lots of red grease was used for this step, not only to lube the new bearings, but to hold them in place as some of them rode loose inside the cluster gear.  
 
 
The last thing to install inside the case was the shift fork assembly.  The shift fork attaches to the center of the slider gear and slides back and forth on its own shaft.  An arm in the transmission lid moves the shift fork, which in turn moves the slider gear and engages it with the selected gear on the gear cluster.
 
 
With the internals finished, work began on the kicker assembly.  Using a special lock ring, both the mainshaft and countershaft were secured on the right side of the transmission before the kicker parts were added to the mainshaft. 
 
 
Assembling the parts on the mainshaft was a two man job as there was a spring which had to be compressed while two keys are installed in the end of the mainshaft.
 
 
Once everything was stacked onto the mainshaft, a nut and washer was installed to hold the whole assembly in place.  The following photo shows the assembly ready for the kicker cover to be installed.
 
 
Inside the kicker cover and attached to the end of the kicker arm is a half gear which meshes with the kicker gear that was just installed on the end of the mainshaft.  This half gear turns the mainshaft when you kick down on the kicker pedal.
 
 
A paper gasket and a handful of washers and nuts was all that was needed to complete the kicker installation.  There was a little bit of work left to assemble the transmission lid and it was soon bolted onto the top of case.  
 
 
A couple of new grease fittings finished off the build and we were left with a great looking transmission.
 
 
Editors Note:
If you would like to contribute to the completion of this bike please use the link below.
 
This project started on Black Friday of 2013 with just a set of engine cases and will end with a complete 1933 Harley-Davidson VL making a cross country run in the fall of 2014.  Already a great deal of progress has been made on the restoration of this motorcycle, but more funding is needed to see this project through to the end.
 
Additional articles will continue throughout the remainder of this build and will result in a complete digital archive which takes the reader through the restoration of a 1933 Harley-Davidson, step by step.  By making this information available freely online, future vintage motorcycle enthusiasts will be able to rebuild and maintain these great machines.

We have already gained the support of many of the top compaines in the vintage motorcycle industry.  If you would like to see your company’s logo included not only on the motorcycle, but also on every article, please contact me directly to learn more about our marketing campaign and advertising opportunities. EMAIL

 
Sponsored By
 
 
 
 
 

 
 
 

Read More
Scroll to Top