Well, here we are, past the point of no return. In this chapter I cover the reassembly of the 1964FL restoration. I have been working on this classic for the past nine months. I know it says frame above, but the frame was bone stock, no dings, or mods. The customer requested paint over powder, so off it went. We sandblasted it clean, checked for cracks, magna-fluxed the frame for imperfections, and checked all dimensions for tweaks. This puppy was straight. With new neck bearings and cups from J&P the frame flew back together. We cleaned the paint off the engine and transmission mounts and went to work. Assembly was straight forward, almost the reverse of the disassembly. Engine goes ...

  Having been in the aftermarket Harley business since 1969, I have pretty much done everything  from lacing wheels and custom painting to establishing a performance specialty manufacturing company known as Head Quarters.  Over the years everything in Harley-Davidson aftermarket world has evolved. Today finds old timers like myself better skilled with better tools and far better parts to work with than we had back in the day. I have built probably thirty motorcycles from the frame up  and they have all been builds that kept pace with what the current factory offerings were and the style of the day. The latter builds being Evos and Twin Cams in rubber mount swingarm frames. That being said, I didn't find I got the same buzz ...

 The Sturgis Shovel has seen its share of LA Harbor town back alleys in the eight years of pounding the streets around Wilmington, California. The exhaust is really starting to show the effects of the road and weather. Originally these hand fabricated pipes were painted with barbeque paint found lying around the Bikernet Intergalactic Headquarters. Surface rust was starting to take hold, and I really needed to do something about it. The Sturgis Shovel was built to be a “Take no crap, back alley brawler," so shiny powder coating or chrome just wasn’t going to cut it. I had to research my options and come up with a quick and simple, yet great looking backyard solution to my problem.  I ...

1964 was an interesting year for Harley. it was the last year of the 6-volt electrical system, and last year for the kick-start only. In 1965 they stepped up to 12-volt system and the first electric start and massive batteries started to appear. So let's get started, I removed the primary, to my surprise it had a belt drive in it. Someone wanted a step-up from the original chain drive, unfortunately it's covered in oil that leaked from the main shaft seal and chain oiler that was never shut off. I might be able to save it with a healthy cleaning, we'll talk about that later. After removing the primary drive and clutch, I thought the transmission would be a ...

Not too long ago, my good friend Timbo approached me with a proposition, restore his 1964 Harley FL, I agreed. Problem was, it's in a box, literally! So after a brief discussion on exactly what we wanted to do, how much it would cost and the possible value at the end of the rainbow, I started the Hard Ride back from Hell with the old '64. I picked up the bike, basically a roller and all the boxes of parts that came with it. As you probably expected, this will be a frame up restoration as close to factory specs as I can get it. There will be some minor changes, which I'll talk about as we go along. First ...

Don't miss the last episode: http://www.bikernet.com/pages/BikernetCycle_Source_Sweeps_Build_Part_4.aspx I’ve never had so much fun building a bike, and it’s not for me. This one-off custom, art object, long-run bobber, chopper, will be awarded to either a Cycles Source subscriber or a Bandit’s Cantina subscriber on Bikernet.com. There’s always a growing buzz around building any bike. The vibe could be associated to the deadline, like the run to Sturgis, or a Bonneville land speed record effort, or for many shops, it’s a particular customer’s dream project. In this case, Gary Maurer, and Jules, from Kustoms Inc., created the aura of the build. Okay, it started with Prince Najar and spread to the Crazy Horse Engine Company, and Jason from Texas Frame Works. I can feel ...

Click here to read the chapter 6: http://www.bikernet.com/pages/story_detail.aspx?id=10268This is a blast. The year is just starting and shit is flying at us everyday. Gary and the gang from next door delivered enough steel I-beams and C-beams to build a deck, and in two days a gang from Long Beach will deliver a pool table into the Bikernet barracks and gym. And if we are lucky, (today is Wednesday the 3rd of January 2012) we will have all the elements in place to fire my son's Mudflap girl bike on Tuesday, while IKustom films the event for his TV series. We may even have a live Mudflap Girl in the shop.While my Mudflap baby is waiting on a custom Saddlemen seat, ...

In a world where over promising and under delivering has become all too common here is a gem I must share. The Bikernet built Shrunken FXR has become my daily rider and needed a couple small adjustments to be just perfect for me. One detail was the too small seat or the bike was too fast (pick one). So I rode my bike over to meet the nice folks at Saddlemen and see what they could do to help me out with my seat. Upon arriving at the Saddlemen facility I spent time with guys from the front office to the guys in the shop ( all of whom took great interest in my motorcycle and the seat they were ...

The Australian Connection standing in the Bikernet Headquarters shop.Around mid June Kerry and myself were organizing our trip to Sturgis, when Bandit contacted me an asked how would I liketo ride the Road King to Sturgis. Immediate thoughts were Wholly Shit, I've read all about the King on Bikernet and watchedthe different stages Bandit has put it thru, so I was very familiar with it, and for Bandit to be asking me was really a big deal, meaning, I felt honored enough when Bandit invited Kerry and myself to join them on the ride, let alone ride his bike. So youprobably guessed the answer was a big >>>>>> Yes Sir !! thank you very much. For the readers who aren't ...

There's two shots of the stripped King by Markus. The remaining amatuer shots were taken of the loaded King after a 650 mile weekend run to Laughlin and back to the west coast. Over the last year we've tore into this classic 2003, 100th anniversary Road King. I figured I wanted a touring bike for the long haul. The notion was designed around maintaining the 100th theme, adding to the blackness and durability. I wanted a tough black bastard to ride, not detail or polish for shows. A bike for years to come. What could be better? We used 90 percent H-D parts including a modified taillight bracket, Screamin' Eagle turnsignals and narrow light bracket. Much of it was powder ...