Bike Builds

Helluva weekend. Anytime there's lots of motorcycle carnage,sex, whiskey and writing, I'm all for it. Maybe it's Valentines Daycreeping up. Make a note. Here's the deal on the Sturgis Shovelhead. Sincethe engine was in and mounted I went to work on the exhaust system,then seat mounting, position and played with the bars. I made a runto a local steel joint, because I had a notion that I doubt will worknow, but I'm still investigatin'.           Click to see morefrom Lucky Devil Let's hit the highlights. I'm fortunate to have a young,talented fabricator/builder who I'm sharing ideas and resources with.Kent from Lucky Devil Metal Works in Houston is on the phone dailyfor tips and knowledge sharing. It's damn healthy to have someone ...

The lovely Lena Fairless, who has threatened to marry Bandit (the sixth Mrs. Ball) and make him work for her folks at the Easyriders Dallas store, has been pushing to see that this 1928 Shovelhead project is completed in time for her wedding plans. Bandit doesn't seem to move unless there's a motorcycle and a woman involved. There’s just one problem in this case, which Lena is well aware of, she's under age... The other news on this project is that we now have a corporate sponsor, Ed Martin of Chrome Specialties, and a mentor, Chica, who builds bikes in Newport Beach, Calif. Chica built "Trick," the old-time Sportster that Chrome Specialties is displaying at all the events it attends, ...

Here's an update on the Shovelhead. I picked up the engine from Phil's Speed Shop in Anaheim. He rebuilt the battered heads and lifter stools, installed new JIMS lifters, S&S roller rockers and CCI Black Diamond Valves. He welded and repaired cracks and exhaust manifold threads. Old used Shovelheads can be fragile. I installed studs with a mixture of liquid metal and red Loctite. I don't like screwing anything steel in and out of aluminum. It wears on the threads and stresses the weaker material. Besides, from the extreme heat expansion and contraction the threads always feel loose. So I packed 'em with liquid metal to tighten the fit and added the red Loctite to keep them from coming loose. ...

 One of the best aspects of building bikes nowadays is the integrity of the components. If you get the right mixture of components together and take care with the wiring and assembly, you'll have a bike as reliable as factory stock. That's one of the reasons Bandit has moved to using Compu-Fire electrical components on most of his bikes. First, because even he can install them, and most of all, because Compu-Fire has been building electrical components for years. The stuff doesn't break.  Take, for instance, this charging system. The stator slips firmly in place over the engine sprocket shaft race area and Compu-Fire suggests that you use the stock fasteners with a drop of red Loctite to ensure it ...

We've developed a working relationship with S&S, and I was concerned about the 105-inch Shovelhead Richard Kranzler scored for my Sturgis Chop project. His motorcycle ran like a raped-ape, but the 105 tore the livin' shit out of his old school chassis. The mirrors became frisbies, the footpegs vibrated lose and ditched him at 125 mph on the freeway. The stress was more than the old swingarm frame could take.Hot Rod engines are cool but will beat the shit out of a solid mount frame configuration. The best bet is to let them stretch out in a rubber mounted chassis. I called S&S to see what they would recommend and they suggested a smaller 93-inch configuration. James Simonelli put me ...

Hey, it's the start of the official Sturgis 2009 project bike, the 5-Ball Factory Racer. For decades guys have built vintage- looking scooters with late model drive-trains. Hell, I built another one at Strokers Dallas in the '90s. Before I dreamed of it, Arlen Ness built a '20s vintage scooter and sidecar around a Sportster engine. Randy Simpson built vintage kit bikes. Don Hotop built some of the finest vintage-styled customs and just last week, I saw a '20s styled bike at the SEMA show in Las Vegas built by the Shadley Brothers for House of Kolors. Beautiful piece. So I ain't the first by a long shot.Old shot of an early H-D from the Bob T. Collection.But there is ...