General Posts

Road King 8/8/03

There’s nothing like a run to nowhere. No plans, no dates, no deadlines and no formula, we just rode in the sweltering heat like two abused dogs searching for new owners. After a couple of beers, if someone asked, “why?” the cryptic answer would contain: Just to get out of town, to test the new H-D Twin Cam oil cooler, against an ’89 Evo, to see the Hamster gang on their way to Sturgis, to roadtest a new pair of denims, to have my bike blessed by a Catholic Cardinal and finally to avoid the rain. The famous comforting Gusset in the Diamond Gusset jeans. Granted some of this scattered reasoning was whacked. It’s summer, why would it rain? Dr. Hamster and I have ridden on perfectly clear days to Arizona, a fuckin’ desert, and it rained on us. Not a misty sprinkle that relieved the heat, but a goddamn downpour that had us standing knee deep in gas stations attempting to refuel. High dollar chain wallet for road protection. It was given to me at the LA Calendar show by a blonde knockout. She handed out free wallets to anyone who would stare at her tits or her sponsor’s truck, Schapiro & Leventhal, The Motorcycle Attorneys. This time we got the hell out of Dodge in the middle of the day, under scorching rays. The day before I tore into the King, changed all the fluids and installed a new 1999 and later oil cooler for touring models. Several readers wrote concerning cooling problems with Twin Cams, and I did some research. According to Clyde Fessler the Twin Cam was destined to be a fluid cooled motor, due to the excessive heat that the factory design crew couldn’t eliminate, until Jim Fueling stepped in, at the last minute. Jim […]

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Mudflap Girl FXRs, Part 8 Wiring World

Click here to see: Mudflap Girl FXRs, Part 7 My Son’s almost Grip Ace Wired  Since last time, my Mudflap Girl is still over at Saddlemens waiting on a custom seat, but good news filtered into the shop this week. Next week, we should move forward. Then my son made his dire announcement: “I wanted forward controls,” he said. “It’s all your fault. I agree with Jesse James, you’re nothing but trouble.” I struggled with the assembly of his mid controls for months. I kicked the Handy steel lift and stubbed my big toe, knowing full well I stood on the right side of the law, and my son was out to lunch on this issue. But as the dad in this scenario, I should be the bigger man. Besides, mid controls can be a puzzling pain in the ass. I dug through my lockers of old parts and found enough components to make up the shift side of forward controls, but I didn’t have the rear brake master cylinder, or the lever and plate. I kept digging. I reached out to Paul Cavallo, the boss of Spitfire Components, and our Mud Flap Girl frame builders. I thought if I could order a set of the weld-on ½-inch forward frame mounts, I would find the remaining billet aluminum controls parts at the Long Beach swap meet. Here are some thoughts when it comes to mid controls versus forward controls: Mid controls tighten the looks of the drive train, but make it harder to work on your primary, clutch, oil pump, engine and pipes. They can be a tight, cumbersome addition. On the other side of the coin, they enhance the appearance of any bike by allowing the frame to slither unencumbered until it fades under the engine. And from a

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Road King 9/10/03

The King lives again, thanks to the Harley-Davidson Spring catalog supplement. The factory now offers complete blacked out Road King front end components. We replaced the warped nacelle. With a small brush and a 1/2 pint of gloss black Rustoleum, we touched up chipped fasteners over a couple of Coronas. What’s next? The rear fender needed touch-up. The all-black King was cool, but the damn thing needed some color. That called for old school pinstripping. Finally we liked the new mostly black mags except for the tits around the rim. They seemed out of place. We pondered a solution. There’s Henry with a Jitter-Bug orbital sander. We rode over to Henry Figueroa’s Auto Restorations, a steel corrugated building on the wrong side of town. Henry worked for his dad as a kid fixing cars. His mainstay is restoring antique autos and custom paint jobs for four-wheelers from the ’20s through the ’60s (310) 218-9097. Henry said he would fill the holes in the bottom of the fender and prepare it for George, The Wild Brush, to perform his pinstriping magic (310) 488-5488. Since we didn’t change the color scheme, paying homage to the 100th, we decided to snatch the gold from the edge of the silver band and expand it to other elements of the King. We removed the license plate holder and plastic fender tip in preparation for reworking the fender and filling three holes. Henry handled the small holes with Z-Grip bondo and welded a plate behind the large quarter-sized hole (used for accessory wiring, then filled it with bondo. With nasty-rough 80-grit sandpaper he shaped the bondo to conform with the fender. Then he used finer sandpaper to continue to smooth the surface until it was as slick as a baby’s ass. Sheet metal and bondo work

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Road King 11/08/05

The Australian Connection standing in the Bikernet Headquarters shop. Around mid June Kerry and myself were organizing our trip to Sturgis, when Bandit contacted me an asked how would I liketo ride the Road King to Sturgis. Immediate thoughts were Wholly Shit, I’ve read all about the King on Bikernet and watchedthe different stages Bandit has put it thru, so I was very familiar with it, and for Bandit to be asking me was really a big deal, meaning, I felt honored enough when Bandit invited Kerry and myself to join them on the ride, let alone ride his bike. So youprobably guessed the answer was a big >>>>>> Yes Sir !! thank you very much. For the readers who aren’t familiar with the Road King, I’ll enlighten you. It started life as a stock 2003, 100th Anniversary model.Bandit said he designed the bike be a big bad assed, blacked out touring bike with heaps of attitude. Bandit and his crew wanted to use as many H-D parts as they could to prove you could build a mean assed bike out of Harley Davidson’s catalogue. They started by blacking out the dash, a set of one inch lowered air shocks and a detachable back rest along with some neat touring components. With the help from a dealer for some more involved tech mods to gain horsepower and some low-down torque, they came up with a formula by adding performance cams, Screaming Eagle Heads, air cleaner kit and two into one pipes powder coated black, giving them 68 horses compared to 60 and torque was 76 pounds with a 6 pound increase. Next they installed a factory oil cooler which Bandit tested on a run to Barstow saying how it kept the oil at a very reasonable temperature which is critical

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Road King 12/04/02

Yep, these techs will be backwards. I just rolled in fromArizona after the first 1,000-mile test ride after installinghighbars, performance parts, and modifying the windshield to fit thehighbars. So why publish the techs backwards starting with thewindshield? We’re lazy. This one will be short and the next two,since Frank Kaisler was involved, will be mammoth techs withthousands of photographs. Hang on for them, but if you’ve installedhighbars on a Softail or a King model and have long arms like myself, the windshield may be a problem to attach, but there’s acareful, simple cure. First put the shield in place and decide if you can endure ahandlebar adjustment or not. If you pull the bars back in line withthe front end, the windshield will fit without a problem. You mightcheck it for 80 mph flexing which could cause rubbing against thebars, cables, brake hoses or wiring (if you didn’t run the wiresinternally). I took short wire ties and held small soft stripes ofrags around the cables that would have been damaged. So I shoved the bars forward until the windshield would havefallen off the front-end. I’m not a big fan of windshields, but whenyou plan a ride through a 1,000 miles of rain, cold and wet highways, it’s a plus. I used the adjustable windshield from Harley-Davidson which allowed me to raise or lower it. I discovered that the lowered position is actually more comfortable in the rain. If I had raised it, I would have looked through the shield which was scattered with water and streaks. Visibility sucks and distraction wasoverwhelming, so I lowered it and my visibility was perfect while stillmaintaining the comfort and protection of the shield. So what the hell did I do? I cut scallops in the plasticshield. First I marked off the area of the

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Road King 12/08/02

If you’re like my freedom seeking self,once in a while youneed to ride. I don’t mean ride to the goddamnbar or even to arally, bike show or event. I’m talking aboutgetting out of town, outof the city, and out of site. That was the mentalplan. What happeneddidn’t exactly fit the criteria, but in somerespects improved on thebasis, in others it failed miserably. At first I was going to ride alone. At onetime I rode toPhoenix several times alone. I enjoyed it.Riding alone, in a sense, iswhat it’s all about for me, but then I startedmentioning the runto pals. Keep in mind that this was not anetched-in-stone puttin’ proposal, like what youwrite down on your calendar for next weekend.It was a notion, like a kid dreaming of going toDisneyland. I just needed to get out oftown, but I didn’t know when the eventwould take place until I spoke to my ridingpartner of many years, Dr. Hamster. When Imentioned it to him, he said, “Yeah.” Then hegrabbed his calendar. A plan began to form.Initially I wanted to ride to Tombstone and visitthe Kennedy’s and hang out for the weekend.Then Frank Kaisler said that he had businessin Phoenix, and I know a bunch of riders in thecustomindustry there. I contacted a buddy I’ll just callSteve who hadrecently launched himself into a devastatingdivorce by screwingevery other woman he met. The plan wasaltered then modified again.Kenny Price of Samson Exhaust also threwhis helmet in the ring. Dr. Hamster at Grand CanyonCaverns. Ultimately Dr. Hamster called with anexact date, we’d rollout after Thanksgiving. Then the hammer wasdropped and riders had to commit to a winterride to Arizona. Frank dropped out, KennyPricehad to go to Bullhead, Arizona on businessand couldn’tmake it. I spoke to Micah McCloskey from MicahMcCloskey’s CustomCycles and he was primed. Dr. Hamstercalled a buddy

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Road King 12/20/02

There’s an unwritten rule in the Code OfChrome that says, if you slip a set of highbarson any motorcycle you save it from mediocrity.There’s more, an evil punishment for this oftenillegal gesture towards the rebellious arts. Assoon as the unsuspecting rider throws his legover the saddle and reaches for the tall grips,his sideburns expand down the sides of hisface and a goatee springs forth from his chin.The cuffs of his t-shirt roll, and he begins tosmoke a pack a day. An treacherous grinspreads across his smoke tainted teeth, as ifa deadly rash, and before the week is out he’sleft his lovely religious wife and ravagedseveral other women. Hearts lie broken in histire-burned path. It’s an ugly sight. So what didwe do to the King next–Highbars to the stars. As soon as a date was set for theArizona Run I called Frank Kaisler, “We’ve gottwo weeks. Let’s install the highbars.” “You’re nuts,” Franks said, “but we allknew that. Let’s do it. Make sure you have aroll of thin 60/40 solder, soldering paste and awide variety of long shrink tubing from 1/8 to1/2 inch. Oh, and you can get a head start bydrilling holes in the bars for the wiring and aslot at the bottom for the wires to exit. Startsmall and work up to and beyond 1/2-inchholes. With multiple drill sizes and burr bits Iformed over 1/2-inch holes after holding thebars up to the bike and trying to estimate theposition of the grips. This is critical. I unboltedthe grips and measured the distance in fromthe end of the bars where the wires would runand noted the position of the wiring. This was nervous work since it was notprecise. Even the slot at the bottom of thebars almost 2 inches long and 5/8-inch widehad to be carefully positioned not to put unduestress

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Road King 12/20/02 Part II

I couldn’t think or speak. I had a week and a half to insure that this puppy ran. I could sense fangs growing under my upper lip. I began to snarl as my fingernail extended beyond my cold hard hands. My eyes reddened, and I wanted to ride. Without the throttle cables I could use the cruise control, if it still worked. I could jam it into gear and fly. Frank hit me with a torque wrench. “We’re burnin’ daylight,” he snapped, “Let’s measure the cables and install the left Knuckle style grip.” After wiping the grip end of the bar down with alcohol, the grip interior was coated with the rubber cement, that came with the grips. Then it was immediately slipped into place. I snapped out of my Werewolf London fog. We measured the clutch cable then compared our findings with the throttle cables. As I suspected, lucky 13 inches to make up for the 12-inch taller bars that were an inch wider than the stock units. Frank made a B-line for the phone to call Barnett’s and ordered the cables. We were scheduled to roll up to the fleet center for a performance upgrade on Friday. It was Tuesday and the cables wouldn’t arrive until Thursday. It was going to be a close call. “Barnett has been around since Moby Dick was a minnow,” Frank said. I’ve been ordering custom cables from them since I was in my 20s and first influenced by Apehanger madness. “They are as reliable as the sun on the coast,” Frank continued, but I was still nervous. We weren’t done yet. We torqued (15 foot pounds) the bars into place and began to cut and fit Goodridge brakes hoses, distributed by Barnetts and Custom Chrome. Another delicate operation. The King has dual

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The Magnificent 5-Ball Factory Racer Featured

Editor’s Note: Our 5-Ball factory racer was feature in Heavy Duty Magazine in Australia recently. It’s the largest selling custom bike mag Down Under. The story and the photos were handled by the amazing Smilin’ Doc Robinson, the longtime tech editor. I’ve left the story alone for your viewing pleasure. Enjoy.–Bandit Many interesting and colourful characters populate the biker world and Keith “Bandit” Ball walks tall among them. And not only because he tops out at six-foot five inches. Lifetime biker, author, longtime Easyriders’ editor, custom bike builder, salt racer, founder of the premier web site Bikernet.com, Bandit is all this and more. Get him settled in the comfortable lounge seat in his Los Angeles abode, pour him a stiff whisky, and sit back as he shares tales of the road, some that would make your hair curl, others that are genuinely side-splitting and always among them, lessons to be learned about life. I figured that the best way to introduce this build to HEAVY DUTY readers is to give it to you in Bandit’s own words: “For decades guys have built vintage- looking scooters with late model drive-trains. Hell, I built another one at Strokers Dallas in the ’90s. Before I dreamed of it, Arlen Ness built a ’20s vintage scooter and sidecar around a Sportster engine. Randy Simpson built vintage kit bikes. Don Hotop built some of the finest vintage-styled customs and recently I saw a ’20s styled bike at the SEMA show in Las Vegas built by the Shadley Brothers for House of Kolors. Beautiful piece. So I ain’t the first by a long shot. But there is something in the air recently about respecting the old iron and bringing it back to life. Some of it has to do with restrictions, and building older bikes is

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Mudflap Girl Part 4, the Spitfire Frames to Rollers

Click here for: Mudflap Girl Part 3, the Bandit Engine Completed  Suddenly we’re smoking on the Mudflap Girl FXRs, but the week after I received the frames, I had to jump a plane to New Orleans and ride a Victory to the Smoke Out. I was itching to work on these bikes. I survived the Smoke Out, and since I just spent 1000 miles in a Victory saddle, I was motivated to get back in the wind. We looked down the barrel of the ticking calendar as I returned from the East Coast on Sunday and Monday the 27th of June I stepped back into the Bikernet shop and faced two Mudflap Girl FXRs on lifts ready to rock. I dove in making lists and started to assemble my frame and the Spitfire girder front end. Building a bike is like falling in love. We all have our dream of the perfect woman, and each time I build a bike, that notion is the driving force. I’m building the perfect romance, with all the best intentions. I want this one to last forever, take me anywhere I want to go, and be my Mudflap girl baby in spirit, appearance, and function. I would imagine the same mental scenario applies to a home building architect. In fact, we have focused some of our efforts on creating a vintage motorcycle coffee shop in the front of our building, Bandit’s Barista. Talk about a daunting process involving several city agencies. Let’s leave that one alone. Sin Wu came to a meeting this morning and immediately quizzyness engulfed her and she was forced to leave. “It’s too daunting,” she said. We are so fortunate to be able to rely on our friends and compadres in this industry and build whatever motorcycle we want, then

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