5-Ball Racing VL, FL custom motorcycle build
By Wayfarer |
Click Here to read this Photo Feature and Tech only on Bikernet.com
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5-Ball VL, XA, FL 2022-23 Build, Part 1
By Bandit |
It’s all started on a Sunny winter day when I met with old friend Randy Simpson and he declared, “I want to buy the Dicey Knucklehead.”
I didn’t want to let it go, but I also wanted to honor Randy’s wish. His co-builder, Gary Woodford, passed away and he wanted a tribute to him.
For the first time in 20 years, I didn’t have a shop. I had to do something or chase women and drink whiskey. Irish Rich, from Shamrocks just moved to Sturgis from Denver and had a couple of rusting VL frames. At least I could find parts and start planning. I reached out to Matt Olsen. The last time I saw him he mentioned coming into some stock springers.
His score hadn’t arrived but he did have a slightly modified stock XA front end, 2 inches longer. I jumped on it and ordered a set of stock styled rockers from Paughco and an axle. I discussed wheels with Steve Massicote from Paughco.
What I had in the shop was a 19-front capable of dual discs. It has an aluminum rim, race style with an aluminum hub. The rear is an 18-inch Metal Sport wheel with a brand-new Avon tire. Steve and I discussed, and I liked the spoked classic Paughco wheels, probably black rims, stainless spokes and star hubs. I’m thinking about a 21 up front.
That brings up brakes. On one hand I would like to go all class and mechanical brakes. One the other, this could be a mountain hard-riding fast bike and maybe disc brakes would do the trick. Or, I could go disc in the rear and mechanical in the front. These decisions will impact the wheel order. Let me know your thoughts.
Then there came the next challenge, a Knucklehead engine. My first source said, “A rebuilt Knucklehead engine goes for $17,000.” Holy shit. My next conversation with Domenic went like this, “I just bought a rebuilt Knucklehead engine for my girlfriend. It cost $19,000.” WTF, over?
Since those conversations the price elevated to $20,000. You know those adages like, “What is meant to be, is meant to be,” and, “Keep an open mind.”
I did and ordered a new Knucklehead engine from S&S for several reasons. Sure, the price played a major part, but then this engine is upgraded significantly, and 93-inches. Plus, I could order it with an alternator left case, splined shaft so I could run a belt drive, a 5-speed trans and an Evo styled starter. Finally, the S&S Knucklehead engine comes with an electronic ignition system, intake manifold, S&S super E carb, air cleaner and a spin-on oil filter bracket, which fits into the generator hole, beautiful.
In addition, there’s a choice of finishes and the list goes on with S&S, but there is a wait list…
In the meantime, while the shop was being built, I had to make shit happen. In the corner of my upstairs garage, I created a welding bench and Laban from Legendary Electric was kind enough to wire the upstairs garage with a 220 outlet. I could weld. I mounted a vice to the wooden bench, and I didn’t stop collecting parts and working with Irish Rich of Shamrock Customs to see what the puppy would look like as a roller.
Irish Rich is a pro and builds bikes for customers all over the country, plus modifies frames. We took a look at the wild 5/8-inch coarse studs sticking out of the rear legs on the front end. I went to Clausen’s machine shop in Spearfish and ordered two varieties of extensions. I ordered some riser clamps for 1-inch bars online, which I might modify in the future.
Rich ordered neck Timken bearings, developed a sleeve so both Timkens could be the same size. He also had a fork-lock system which he made work with the front-end neck and the forks.
I still needed to machine a shorter crown nut. Matt sent a top crown with risers carefully built in. It’s cool but I faced a number of questions. If I use it, I will need to shave off the riser studs. I didn’t know the welder who did the work or whether I should trust the welds on the crown. I needed a set of stock dog bones and clamps and I didn’t like that swept back style. They would likely smack the tank.
I kept my mind wide open, since the source of antique shops in the Sturgis and Black Hills area are amazing. You can find wild shit and the historic elements are still strong in this outlaw region. I found this foot warmer from the early 1900s. It was used to keep you warm with hot water on cold winter nights. I am going to train myself in copper-pipe soldering and try to make this my oil bag with brass fittings soldered to the body and leather straps made to hold it in place.
I also found these cranks for operating old equipment. At first, I considered using them for foot pegs and foot controls, but if it’s going to be a solid canyon rider I will need rubber Harley pegs. We will see. I also though about Louie Falcigno in Florida. I hope he’s still around. He built amazing classic chopper in his tradition. They were narrow and light. I’ll try to find a photo. He was a big Hells Angel fan and lived in the center of Outlaw MC land. I met an Outlaw leader who went to visit Louie as one time and asked him to tone it down a notch.
So, the Bikernet Sturgis, or Black Hills, or Boulder Canyon shop was finally finished just before the rally by Jason Alexander Construction. His crew helped move crates and position equipment. I went to work, organizing and making the shop work. I purchased a Smithy Lathe and we positioned it, but I had electrical issues to deal with.
Of course, the rally hit, then relatives came to visit and I bought a ’48 UL in Carson City, but it needed modifications. My goal was to free up a lift, then I could start the VL. It’s November and I finally pulled the UL off the lift. I was free to start my winter project, sorta. I still had plumbing, electrical and organizational issues.
Actually, there are always projects surfacing around the new digs. So, between snow, resource hunting, parts, and deadlines I was able to cut some time loose to start to make it a roller. A brother, John, came over who lives is Sturgis, his wife is a city commissioner and he is on the zoning and planning commission. But he also owns two 45 trikes, I believe a ’46 and a ’47. He also drives a ’47 Willies Jeep and his wife rides an Evo bagger from the ‘90s.
I had attached the front end to the 19-inch wheel, worked the frame into position without dinging the tank, dug through the spacer drawer and set up the rear mag wheel. With the redhead we were able to muscle the S&S 93-inch Knucklehead into place. That’s where it stood when John arrived.
The Redhead and I were able to position two of the engine mounting bolts in the rear but the front ones didn’t come close to alignment. When John arrived, we discussed the problem. Rich told me to run a drill up from under the frame through the engine cases. I thought John could help with that operation, but something bothered me. With the engine loose in the rear it slipped left and right almost 3/8 of an inch. I didn’t want to guess where to start drilling.
Plan B called for installing a primary system and ultimately a transmission and rear sprocket, align them all, then drill. Sounded like a plan. I recently bought a Crazy horse engine, and an Evil primary system. I usually work with BDL and have a lot of confidence in their products.
I had the Evil, so I decided to give it a shot. John and I discussed the peg position, foot controls, rear brakes and shifting. We found a piece of thick wall tubing and positioned it in what was the crossover tube for brake linkage. This frame has no forward footboard or peg mounting tabs. Generally, that would have been handled from the front motor-mounts.
Okay, so we decided to give the bike a shot with low, mid controls and see how it might fit me. We ran the tubing through the frame and then tried to position the thick aluminum Evil primary and pray the foot positioning wouldn’t clash with the belt, it didn’t. We were golden from that perspective. Cornering will be another issue since these pegs will be low and won’t fold.
That was another vote for a 21-inch wheel up front. John and I bored the primary, ground one of the tabs on the inside rear to clear the frame and it bolted right up. During the build process, I use never-cease on the bolts into the new engine cases to prevent any wear or damage to the threads.
I’m working with Randy Cramer at Dakota V-Twin in Spearfish, SD for my tranny case. JIMS builds a 4-speed mounting trans case that will house a 5-speed transmission. Hope to have it in three weeks.
Plus, I hope to have all the components to build a 5-speed trans. We will see. More and more I think I’m going to go with a 21-inch front wheel for better ground clearance. Rich said it’s 26.5 inches in diameter with a tire. I need to keep discussing the front brake. If I go with a star hub and a mechanical brake, I need to change the left rocker, spacer and axle. It’s already set up for a disc brake system. Would that eliminate the Star Hub?
Next, we will cover the trans build, the oil tank soldering. I need to order some fittings from McMaster Carr. I was looking for a 4-wheel-drive truck, but I would rather buy fittings from McMaster Carr and stay focused on the VL, XA, S&S FL build…
Wait, there’s more. Most of my shit stayed outside in crates last winter and there were some rust issues. We started a process of dealing with rush, including a Paughco oil bag. This was our first attempt as dealing with corrosion. We took a glass container, lined it with tinfoil and soaked some shafts. It did the trick in a couple of days. You’ll see more in the next report.
Hang on, still working on a name.
Atomic Dice
Giving Tuesday is Tomorrow: Disabled American Veterans
By Wayfarer |
YOUR GIFT WILL BE DOUBLED TO HELP OUR HEROES THIS GIVING TUESDAY!
Tomorrow is the big day — it’s GivingTuesday, a global day of giving back! And we have a chance to make a lasting impact for our nation’s veterans, because all GivingTuesday donations to DAV are being MATCHED, up to $50,000!
But you don’t have to wait until tomorrow to show your support for fellow veterans! YOU can help us get a jump start on GivingTuesday by making a gift that goes TWICE as far today.
Your generous GivingTuesday gift will help fund the free, life-changing services veterans in need depend on each and every day. Thank you so much for all you do for your fellow veterans.
Get Your Gift in Early, click here https://www.dav.org/
About DAV: DAV is a nonprofit charity that provides a lifetime of support for veterans of all generations and their families, helping more than 1 million veterans in positive, life-changing ways each year. Last year, the organization provided more than 163,000 rides to veterans attending medical appointments and assisted in filing over 151,000 claims for benefits. In 2021, DAV-represented veterans received more than $25 billion in earned benefits. DAV’s services are offered at no cost to all generations of veterans, their families and survivors.
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Bikernet.com suppports Freedom and encourages all motorcyclists to protect their rights and freedoms by our regular News services. Click to know more.
Craft and Punishment
By Wayfarer |
A Tale of Twisted Fates of Artisans
Deus Ex Machina was arguably the most popular and most impressive global brand for custom built motorcycles.
Deus Ex Machina was built upon the development and creation of custom motorcycles. A clothing line got added for those fans of the brand who found it more satisfactory to order a Deus tee-shirt. This motorbike brand is now a luxury apparel handling the biggest names in fashion, peddling dreams to people, nay, to the masses.
“Deus Ex Machina makes high-end motorcycles and loses money on each one” announced the newspapers.
“That’s why we make clothing,” said Deus founder and owner Dare Jennings in that news report. “Otherwise, we’d go broke.”
How could this be true? Why would one of the most successful and iconic custom motorcycle brand of the 21st century lose thousands of dollars on every bike they sell?
CLICK HERE To Read this Photo Feature Profile of Deus Ex Machina.
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Engine Guard Foot Pegs for H-D Tourers
By Wayfarer |
by Rogue
Comfort On Long Distance Bike Rides
Though my 2022 Harley Ultra Limited is a very comfortable motorcycle, past experience has taught me that being able to change my position from time to time is definitely important.
I have used this same set up for over 100,000 miles and it was an easy decision to put them on this motorcycle.
Stretch out for added comfort. This Adjustable Highway Peg Mounting Kit can be set for shorter riders, and it can be reversed to reach far forward for those with long legs.
• 5-inch angled peg mounting kit in gloss black finish
• Angled design allows the arm to reach back and around to clear fairing lowers
• Arm can be raised and lowered for a custom fit
• Mounting clamp firmly grips the engine guard, and the locking design secures the peg at the desired angle
Click Here to Read this Photo Feature and Tech only on Bikernet.com
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Craft and Punishment
By Ujjwal Dey |
Deus Ex Machina was built upon the development and creation of custom motorcycles. A clothing line got added for those fans of the brand who found it more satisfactory to order a Deus tee-shirt. This motorbike brand is now a luxury apparel handling the biggest names in fashion, peddling dreams to people, nay, to the masses.
Timeline of all that kickstarts….
2006: Dare Jennings founded Deus Ex Machina with the money raised by selling his surfwear brand ‘Manbo’. Lifestyle and culture inspired the art & design.
Jennings and co-creator Carby Tuckwell (ex-Creative Director of Moondesign) began on an uncharted territory blazing a new trail, heading onto unknown tides. A new fashion identity that became popular worldwide.
Pen-peddling authors such as myself know the literary device called ‘Deus Ex Machina’. It is oft-used in desperation to break out of the corner one has written themselves into.
Thus, any unexpected power or event or ‘agent’ saving a seemingly hopeless situation, especially as a contrived plot device in a play or novel is termed ‘Deus Ex Machina’.
Irony of the whole thing is, the founder/s of this brand themselves had driven themselves into a corner where no ‘device’ they could design would save their world of beautiful soulful art & craft.
A culture was now available with genuine label price tags around the globe. Fashion range of bikes and minimal clothing lines was expanded to include variations such as boardshorts, bike jackets, wetsuits and casual wear.
2010: ‘Bike Buildoff’ was launched after Dues was firmly established. It showcased non-professional motorcycle enthusiasts and their creations. Its fashion empire enrolled many more footfalls. The annual bike building challenge grew to involve many more locations with the competition increasing and increment in number of new store outlets.
2012: Deus Ex Machina comes to USA biting into the Big Apple. Its New York stay expands to LA, near famed Venice Beach.
2014: A store opens in Milan for promoting bicycles in ‘gear’ with De Marchi who are known as the world’s oldest cyclewear company. Another store props up in Tokyo with unique custom motorcycles and of course the clothing and many other collaborations.
2015: Custom cafe racers are offered, a fast-paced move that may lead to abrupt brakes on festivities. Form and function of the customized German BMW R100 marks a happy checkered flag in the press.
2016: ‘MA-1 Flight Jacket’, an original American Navy & Airforce bomber jacket drapes the canopy as Deus teams up with Alpha who had been making military jackets for over 50 years.
2017: In ten years, this shooting star, the fast moving, brightly burning, prodigious comet called Deus Ex Machina changes its leadership. Dare Jennings sold his stake in Deus. This tumultuous event is barely mentioned in business news, as if the hushed change of hands at Deus was indeed concealing a big deal.
Federico Minoli is revealed as CEO. A new ‘Zeus of the Deus Machina’ He has been chief of Italian motorcycle maker, Ducatti in the past, and also had been at the head of fashion houses Bally, Benetton and Woolrich, Minoli in his career.
2019: Deus is now in South Africa as well.
2021: Why not South America? Brazil store is size of a mansion, one of their largest flagship outlets to date. This Sao Paulo location is appropriately branded ‘Mansion of Munificence.’ The floor space includes entertainment.
WHAT COULD HAVE GONE WRONG
Even LA Times carried the news with the headline, in 2015, well before the exit of Dare Jennings.
“Deus Ex Machina makes high-end motorcycles and loses money on each one”
“That’s why we make clothing,” said Deus founder and owner Dare Jennings in that news report. “Otherwise, we’d go broke.”
Top-end Harley-Davidson motorcycles, without customization cost $40,000. Bikernet.com sponsor, the truly unique ARCH Motorcycle, had its very first bike priced at $78,000. They are more than cool, not dependent on brand-image for a sale. ARCH motorcycles are one-of-a-kind and their 2022 model-1s retails at $128,000.
Sometimes art can cost more than sweat and blood though. This was certainly true for the founders of Deus Ex Machina. Their customers didn’t sweat at the great deal they got, while all the time, they were bleeding the brand dry.
To give you their secret for losing money, they earned pennies per hour they spent building a magnificent custom motorcycle.
Yes! That much hated subject of minimum wage! Considering man-hours per dollar on every bike project.
INSPIRATION:
“The worst thing you can do is go to another country and do what they’re doing already, because they’ll laugh at you.” ~ Dare Jennings
“If you don’t take that risk then you’ll just end up with something that’s the same. Take the risk, you have to take the risk, and back yourself.” ~ Dare Jennings
READY REFERENCE:
When it began: in 2006 in Sydney, Australia
Founding members: Carby Tuckwell and Dare Jennings
(you grubby greasy bikers, refer: “LVMH Moët Hennessy Louis Vuitton, commonly known as LVMH, is a French holding multinational corporation and conglomerate specializing in luxury goods, headquartered in Paris.”)
Current boss: Federico Minoli, CEO
Company vision: Core values are inclusiveness, authenticity, enthusiasm
Staff strength: The estimated number of employees is 75
HQ: Company headquarters is located at 98-104 Parramatta Rd Camperdown NSW 2050, Australia
Products: Specializes in lifestlye products, custom motorcycles and clothing (mostly just clothing now)
Website: https://us.deuscustoms.com
It’s when you really enjoy your work that such great things materialize. If you get into something only to make money, it will lead to misery and degradation of your talents.
SPIRIT OF THANKSGIVING BIKERNET WEEKLY NEWS for November 24, 2022
By Bandit |
SGT Here For A Good Time, Not A Long Time T-shirt. Available worldwide. SUPPORTGOODTIMES.COM
36-Years-Owned 1955 Harley-Davidson FL Hydra Glide
And there it is… the last air-cooled sportster that will ever roll out of the H-D assembly plant. Signed by all the factory workers that helped build it.
Everts’ 1975 Puch was a spectacular machine. The 70mm x 64mm engine was cutting edge, with magnesium cases and twin 32mm Bing carbs (one in the traditional piston port position and the second carb feeding a rotary valve in the cases). Not only was the engine magnesium, but so were the hubs and Marzocchi forks.
Spirit of Thanksgiving Bikernet Weekly News for November 24, 2022
By Wayfarer |
Hey,
It’s Thanksgiving again and wow, what a year.
I want to give thanks to all the riders all over the country who come to Bikernet. I want to give thanks to all the brothers and sisters who help contribute or help with the production and content in Bikernet. We have almost 27 years of content built into one stinking website.
I want to give thanks to all the girls I’ve loved before, and my family who seem to have found their creative path to success and happiness in a troubled world.
The human spirit is amazing. We can find happiness, peace and Nirvana under any conditions. Okay, enjoy the games, family, and take a minute to be thankful for living in the best of times, sorta.
Ride fast and free forever,
–Bandit
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Moto X Phenomenon Axell “Slay” Hodges on UNLEASHED Podcast
By Wayfarer |
- Monster Energy’s UNLEASHED Podcast Welcomes Moto X Phenomenon Axell “Slay” Hodges for Episode 45
- Broadcast Live on Twitch, Episode 45 of Sports Podcast Interviews 12-Time X Games Medalist /
- Episode Now Available for Streaming on Major Podcast Platforms Including YouTube and Spotify
CORONA, California – November 22, 2022 – Get inside the mind of the most creative and progressive motocross athlete on the planet! Monster Energy is proud to welcome freestyle motocross innovator and 12-time X Games medalist Axell Hodges from Encinitas, California on Episode 45 of the sports and pop culture podcast UNLEASHED with The Dingo and Danny.
Recorded inside Monster Energy headquarters in Corona, California, the special episode was initially broadcast live on the Twitch platform on November 18th. As of today, fans can tune in to the official recording of Episode 45 of UNLEASHED on all major platforms, including Spotify, iTunes, and YouTube.
Episode 45 also features special guest Ash “Dirt Shark” Hodges, Axell’s brother and creative collaborator, as well as their father, Phillip Hodges.
In the episode, the 26-year-old athlete shares his creative process behind record-setting jumps and boundary-breaking tricks. “I always snowboarded and skated a bit. I had a lot of friends who skated and were better than me and had good style. I never really had that in skateboarding, so that’s where I kind of wanted to be a skater on my dirt bike and flow and have good style. So, skating and all that helped a lot on how I ride my dirt bike,” said Hodges on UNLEASHED.
Axell Hodges is a motocross rider with no need for introductions. Despite his young age, Hodges already holds twelve X Games medals, including four gold. The prodigy not only dominates competitions such as Best Whip and High Air but raises the bar with innovative freestyle tricks recorded in viral videos. His trilogy of “Slayground” motocross videos has garnered more than 14 million combined views… and counting. In the episode, Hodges dives deep into the high-stakes world of competitive freestyle motocross at the highest level.
Hear “Slay” tell the full story in conversation with the two podcast hosts, Australian action sports personality Luke “The Dingo” Trembath and professional snowboarder Danny Kass on Episode 45 of UNLEASHED. Also joining the interview, acclaimed painter, model, and UFC Octagon girl Brittney Palmer contributes questions and background information to the episode. Tune in right here.
Raised in a motocross family, Hodges discovered dirt bikes at a young age. Initially, the native of Southern California pursued a career as a racer. “I wanted to be a dirt bike racer and thought that was the only way when I was a kid. Like, you gotta race! And I did not want to do freestyle when I was younger.” But ultimately, his freestyle tricks would garner Hodges worldwide attention: “I raced from 14 to 18, and then filmed the first ‘Slayground’ video. That’s when I came out of racing and into more freeriding and social media,” said Hodges.
While also making his mark in motocross competitions such as the X Games, Hodges discovered the power of social media platforms to document his boundary-pushing tricks in his own online videos. “I never thought I would be able to call what I do my job, just post videos, and ride my bike. Just make up stuff on the regular,” said Hodges on UNLEASHED.
Fast-forward to today and the “Slayground” video series – filmed with brother and filmmaker Ash Hodges – has generated over 14 million views on YouTube. “I started the ‘Slayground’ series in 2015 at my parents’ house in Encinitas,” said Hodges. “That was my first video and what I was doing every day. Riding in my backyard and had my brother come film a sick line going through my parents’ house, and that’s where the ‘Slayground’ originated.”
In 2020, Hodges took the dream to the next level by building his own 40-acre “Slayground” facility in Ramona, California, as a place to practice and film the third installment of the video series. “This is what we did through Covid. Bought some property and built and tweaked all the jumps until we got it right then we filmed the video,” said Hodges.
For X Games 2021 and 2022, Hodges opened his legendary “Slayground” compound for competitions across five Moto X competitions as well as BMX Dirt. Aside from hosting the world elite of the sport, Hodges also pocketed one gold and two silver medals at X Games 2022, bringing his total count in the world’s biggest competition to 12 medals.
For his biggest moment of mainstream fame, Hodges attempted to set the long-distance jump record for the Guinness Book in 2019 for the ‘Evel Live 2’ event – hitting the ramp at 106 miles per hour – but suffered a life-threatening crash during practice. “I went 396 feet from ramp to ramp, but the next day I went there and ended up going down around 400 feet. I don’t really know if I hold the record or not. All I know is I went pretty far on my bike, and I’m satisfied with that.”
As his next challenge, Hodges has his eyes on more video projects. “I have a couple of things I want to check off,” the Moto X phenom said on UNLEASHED. But let’s hear it from “Slay” himself! Visit the landing page to access Episode 45 of the UNLEASHED with The Dingo and Danny Podcast featuring motocross trailblazer Axell Hodges.
Episodes of UNLEASHED are filmed on a special set inside Studio M at Monster Energy headquarters in Corona, California. The podcast is hosted by the dynamic duo of Australian action sports personality Luke “The Dingo” Trembath and professional snowboarder Danny Kass. Known for their deep roots in action sports culture, the two starred in the beloved cult TV show ‘The Adventures of Danny and The Dingo’ on Fuel TV for five action-packed seasons in the early 2010s. Both hosts have walked the walk as pro snowboarders and possess the interview skills to find common ground with guests from any type of background – sports and pop culture. Always look out for new episodes dropping bi-weekly on Mondays.
The UNLEASHED with The Dingo and Danny Podcast is here to celebrate the personalities behind the Monster Energy lifestyle. With each episode dedicated to a unique guest or topic, listeners learn about living on the edge and advancing the state of the art in the world of high-energy sports as well as music, games, and pop culture from individuals at the top of their game. More than a drink, Monster Energy is a way of life lived by athletes, sports, bands, believers, and fans – and the podcast is an extension of this unique DNA.
For more on Monster Energy and the UNLEASHED Podcast, visit www.monsterenergy.com. Also follow Monster Energy on YouTube, Facebook, Instagram, Twitter, and TikTok for exclusive content and athlete features.
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Ride to your favorite Motorcycling Events in comfort and style. Have a look at our Ballistic Nylon vest and 5/8 sleeve Jak Shirt. Click Here to view the all-new 5-Ball Racing Shop.
Heated and Cooled Seat for 2022 Bagger
By Wayfarer |
by Rogue
COMFORT ALL YEAR LONG
My 2022 Harley Ultra Limited comes from the factory with heated grips. That was good because I have been using heated grips on my previous motorcycle for years and have gotten to like them a lot.
I have also been running a heated seat for years and again wanted to continue doing so. Well, Harley just happens to have one and it also cools, something I have not tried before even though there had been plenty of times, I would like to have had one.
Click Here To Read this Photo Feature Tech only on Bikernet.com
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Go Get Yourself a Bandit’s Bedroll while you are at it, Have a look at the 5-Ball Racing Shop !!!