Updating the Bikernet Experience
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Read More The Road King Report Installment 1
By Robin Technologies |
ROAD KING REPORT–Initially I had some questions regarding Road Kings. I wanted to know some about the frame geometry. I perfer a little trail over low speed, parking lot handling. I like to run fast and stable. Next I’m old school. I perfer a bike with minimun extras so I lean toward a carb model over the fuel injection, EFI models.
I immediatly spoke to an expert, Paul from Charlotte, H-D:First as you always say “What year is the damn thing”??????? If it’s a newer model why get rid of the EFI?? The new stuff works good. Harley has new sofware to tune the thing, just out from the dealer show. This will put a big hurt in the Powercomander II and any other after market add on stuff!!!! It’s in the new P&A book for ’03 in the Screamin Chicken (Eagle) section. I like the new Dephi stuff. Also BC Gerolamy has a new dual throat induction throttle body for the Delphi system that is kick ass!!
To take off the system, man it’s lot’s off work. The ECM has all this start up shit it goes thru. checking all the system’s and sensors. Again I have never done this. So to be honest I just don’t know for sure on this one. I can run it by Old Bob tomorrow and see what his thoughts are on both the frame/trees and removing the EFI.
On the frame, my first thought is no. Are you familiar with what they did to the trees? They are not like the old FL stuff at all. The stem is in front of the fork tubes. This makes it a self centering front end. One of the tests they have to do at Talledega on the track is to smack the handle bars hard at 80 MPH++ and see if the damn thing will straighten itself out!!!!
I’ve never thought about doing this so who knows maybe it could be done. Christ you come up some stuff man. Was Jack Daniels involved in all this brain storming??
A week later…
’03 is good year for the Road Queen. The EFI is much better than years past.My question to you is why do you want to loose the EFI?? What are your plans?? Pipes, Big Bore, Stroker kit?? We just did a 103 Stroker kit with cams, heads and a V&H 2-into-one pipe, megaphone, on a ’03 Road Queen for a salesman. He should have used a Thunder Header but most of these clowns want the magazine yuppy chrome look. Shine and billet are in I guess, drives me nut’s!!!!!
You can remove the fuel pump and that shit from the tank. You can put a regular fuel valve in the tank in place of the EFI fuel line. There are two bung’s on the left side of the tank, one is plugged. I did make an adapter for a fuel valve for a Softail EFI bike once. The guy bought these tanks at a swap meet and didn’t know they were for fuel injection.
I think maybe you might just need to change the ECM from EFI to a Carb. ECM. Disconnect the senor’s, eng. temp, crank pos., induction module stuff. Do the tank, install a carb and you might be just be down the road. That way you could leave all the stock wiring and shit in place if you ever wanted to go back to EFI.
On the trees I guess when they went to that style the early top tree was just turned around for that newer style configuration. Don’t know about the setup now. If you did a rotation of the top tree putting the fork tubes forward the bars would be in a different forward location. That would screw up all that headlight cover shit. You might be able to put a complete early FL front end on. Hey maybe even the adjustable sidecar trees. Remember them? The front fork’s are non-air assist now.
I’ll keep plugging away on this “Amazing Raked Road Queen” project for you. I can check out some front end’s and take a better look. Also will try to call tech services at H-D and see what won’t say!!!
–Later, PSD
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Bikernet East – The Zebra Reports
By Robin Technologies |
Bikernet East, Zebra Report 8/17/2000:
ZEBRA CRUSHES BANDIT! ARRIVES FIRST IN STURGIS!
Despite overwhelming odds, such as a rev limiter installed secretly byBandit (later ripped out and thrown in the ditch), heavy rain on the eastcoast, phony tags (fuck the Florida DMV), a bleeding gas tank (Bandit issuspected here as well), hail in Atlanta, deer in Kentucky, troopers inIllinois, and a host of other hurdles, as well as a distance over 500 mileslonger than Bandit’s short hop from L.A., Special Agent Zebra rode like anoutlaw and arrived four beers and three Jack and Cokes ahead of Bandit andhad the promised Jack on ice awaiting the West Coast slowpokes. Kudos tothe Doctor of Throttle, Special Agent Zebra.
And in answer to West Coast Chopper’s Jesse James’ question, “Should weconsider Special Agent Zebra a real biker now?”, we at Bikernet.com have ourown questions- how’d that Winnebago ride? Is it a rigid? As Bandit oncesaid, time will tell and shit will smell.
The Great Northern Steamer made the trip up and back, wracking up around-trip total of 6,002 miles on the virgin odometer. Zebra sustained onefried starter motor, two gas tank leaks, one missing kickstand (tore it offon a low left-hand sweeper in Georgia) and a pull-start behind bro andsister Tommy and Mary Ann Mills of Kittanning, PA. Zebra says, “many thanksfor the yank. Got home fine.”
While the Zebra was forced to ride the final 1,300 miles without stoppingor even getting off due to the fried starter motor and missing kickstand, hearrived relatively unscuffed, save for a wracked back and a bit of fatigueinduced delirium.
The actual ChopOff vote, was a washout, since Bandit apparently moved thevote at the last minute to a secret location, garnering every vote.
Stay tuned for the full story, after we wake Zebra up and get him on thekeyboard.
Big Lucy, reporting for Special Agent Zebra, recovering
Bikernet.com East, Miami
Bikernet East, Zebra Report 7/11/2000:
Working with Eddie Trotta of Thunder Cycles in Ft. Lauderdale, I’mputting the finishing touches on the Great Northern Steamer, my entry intothe Bikernet ChopOff 2000. We can’t say what the secret changes are thatwe’re making, as we would tip off Bandit and the crew on the West Coast.But suffice to say, they’ll be good. – Zebra
Bikernet East, Zebra Report 7/15/2000:
In the race to the finish line, I’ve sent out the tanks and rearfender,which Eddie Trotta and his sheetmetal gurus recut and redrilled (theyweren’t satisfied with the fit we got over the rear tire at Bikernet).Eddie Meeks at Hardly Civilized is doing the paint and artwork wasprovided by our own Ink Dink, Jon Towle. Eddie and his men at Thunder Cycles havechecked and double checked, tweaked and poked our geometry. Break-in isscheduled to start ASAP. Tanks and fender should be back and ready tobolt on in three days. Eddie Meeks is fast and Eddie Trotta is even faster.
The goal is to get a few thousand miles on the horse prior to blast off fromMiami Beach, about as far from Sturgis as you can get. Nobody likessurprises and we’re working hard to eliminate as many as possible. Banditis closing fast and the race is narrowing. It may actually come down to avote after all.
Special Agent Zebra
Bikernet.com East
Miami Beach
Bikernet East, Zebra Report 7/24/2000:
In a dark twist of fate, I have fallen behind the dreaded Bandit in ourSturgis 2000 ChopOff, as we near the blast off point. Paint has taken threedays longer than expected and we’ve yet to get even one break-in mile on theGreat Northern Steamer. Eddie Trotta and his boys at Thunder Cycle Designswill be pushing hard to get sheet metal in place, final tail lights wiredand get the big mother RevTech on the asphalt and start the painstakingbreak-in process. Eddie and his boys like to run a bike no more than onemile, bring it back in, check and measure everything, take it back out andrun it two and so on. After they’ve done this several times, they run thebike 25-30, and repeat. You can see how this helps avoid ruining anythingwhich might be slightly off alignment or loose. It’s a good process, but ittakes time, which is something we’re getting damned short on. Bandit hasbeen jeering over the phone daily about how well his scoot is running,although he’s had some clutch difficulties which he’s trying to iron outwith Wrench and the Bikernet West garage gang.
It’s going to be close. Will the Great Northern Steamer leave on time?Will Bandit and the Blue Goose make it from the western country? Will thetorrential Florida rains wash me off the interstate before I can even breakthe Georgia line? Will the searing Death Valley expanse fry Bandit’s enginebefore he can cross into the cool deserts of the north?
It all remains to be seen. Stay tuned as we race to the wire and ourlaunch date, this Saturday at 0-early hundred.
Special Agent Zebra
Bikernet East
Miami Beach
Bikernet East, Zebra Report 7/25/2000:
EAST COAST BIKERS RALLY TO ZEBRA’S AID! RACE TO STURGIS HEATING UP FAST!
In an unexpected show of brotherhood, numerous East Coast bikershave rallied to underdog Special Agent Zebra’s aid in the savage Bikernet.comSturgis 2000 ChopOff. Offers of everything from places to bed down andhome-cooked meals to bullets to broads are pouring in all along the Zebra’sroute. Special Agent Zebra, working with minimal support and even fewerresources, has managed to stay neck and neck with the dreaded Bandit and hismassive phalanx of factory technicians and C.A.D.-assisted motorcycleassembly line at the sprawling Bikernet World Headquarters in San Pedro,California, just south of Los Angeles.It was beginning to look as if Special Agent Zebra was going to haveto run on bailing wire and luck, but with the outpouring of biker brotherhood fromliterally thousands of bikers all along the route, Zebra should have a roadpaved with flying panties, roses, fried chicken and cots all the way toSturgis.
Now if Zebra and Eddie Trotta can sweet talk the local DMV cuss intoallowing them to tag and bless entirely unsafe, illegal freak chopperrolling felony, AAA is dumb enough to insure the fuckin’ thing and somebodyis crazy enough to sell him some high-octane fuel, the race will be on. Amoment of silence to the DMV gods. (Actually, the backup plan is to slap aphony plate on the Great Northern Steamer and hope like hell the local fuzzin the lower 49 don’t read this.)
God bless America and may Bandit drive off into the Grand Canyon.
Big Lucy, filling in for Special Agent Zebra
Bikernet EastMiami Beach
-Just one of hundreds of e-mails pouring in from around the nation insupport of the goodly Zebra in his war against the repulsive bastard,Bandit-
Zebra,
_______________________
I am in Hermitage Tn. Just about 10 miles sw of downtown Nashville. Justoff major interstate cluster (figuratively) of 1-40 guick passage back toI-24. Would be glad to put up a fellow armed gypsy biker, Get you fed, bedand on you way. Would be honored to have you stay at my digs. You have mye-mail. phone is 615/883-6490 home/615/620-5266 work. Let me know your plansand I will make necessary arrangements.
I am sure that we can make it easy for you to fly through the middleTennessee area with no time lost to that scoundrel Bandit. If you read theoriginal message I am sure that you known that I would not hinder anyone’sprogress. I was pulling for the Bikernet East all the way. So just lay atease about that alms thing from the west.
Just a hole in the wall, where a good armed outlaw/gypsy can rest hisweary bones.
RH
Bikernet East, Zebra Report 7/27/2000:
Special Agent Zebra nabbed at Florida DMV!
In a henious turn of events yesterday, Special Agent Zebra was nearlyimprisoned at the Florida Deparment of Vehicles, while trying to registerthe barely legal Great Northern Steamer, Zebra’s entry into the dreadedBikernet ChopOff 2000 competition. Foul play is suspected as one of the MSO(manufactuerer’s statement of origin) was sent by Bandit from the West Coastand in fact was the offending document which led to a rush of State Troopersand much dark swearing and wrestling about.
Upon presentation of his special construction bike, Special Agent Zebra waspromptly informed that he was guilty of a felony in the third degree forattempting to register a motorcycle outside of the area in which he resides.
Sensing danger, Special Agent Zebra made an immediate attempt to abort themission when the DMV agent in charge, a savage cunt with one eye and titsmade from rotting gauze wrapped around cantelopes, called in the FloridaHighway Patrol. A hairy chase ensued as Special Agent Zebra put in somefast break-in miles and managed to give the rule-crazy cops the shake innorthern Miami.
“It’s going to be an outlaw run from here on out,” Zebra told Bandit overthe phone from an undisclosed location. “I’ll deal with you when I get toSturgis, you evil sonofabitch!” Zebra roared, as Bandit bawled with laughteron the other end of the line.
Turns out Bandit sent Zebra an engine MSO from a chopper he’d reportedstolen over ten years ago and then parted out. A dirty trick, consideringthe actual engine Zebra is running in the Great Northern Steamer is a brandnew, monster RevTech 88 given to the Zebra by our fine bros at CustomChrome.
Set up, wanted by the law and running underground now, Zebra is by far theunderdog in this dastardly competition.
It’s anyone’s guess if Zebra can move from one friendly club house to thenext under the cover of darkness as he makes his way along the undergroundbiker railroad to Sturgis, where he will even the score with Bandit.
Bandit, law abiding yuppie that he is will have the advantage, as heblissfully strolls along in broad daylight on his entirely legal cruiser,having worked closely- perhaps too closely (could Bandit be a cop?)- withthe local California Highway Patrol to get his motorcycle licensed.
Stay tuned as we continue to update you on the mad race to the Badlands.
Big Lucy, filling in for Special Agent Zebra
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Bikernet East – An Eagle in the Garage
By Robin Technologies |
|
Custom Chrome introduces the world’s first rocket-powered Zebra. The power plant of the Great Zebra Northern Steamer for Bikernet Chop-Off 2000 by Special Agent Zebra 05.22.00. The Great Zebra Northern Steamer is to be a biker’s bike. No fantasyland Hollywood bullshit in the way of $80,000 paint jobs or diamond encrusted spokes, no chop-shop hoopla, the Zebra Steamer is going to the root of American bike building, tight, right, fast, and reliable. It’s being built by the rider, with help from Bandit, Wrench, the Chinaman and the torque kings at Casa El Horsepower, in an anonymous garage in San Pedro, California.
These suckers come complete with carb and ignition system. It is literally bolt-in ready when it comes off the truck with any OEM or custom frame that will hold an Evolution. The RevTechs aren’t a cheap amalgamation of aftermarket pieces. The entire system is designed on a CAD (computer assisted design) system, just like the ones used at the big automotive plants. This means you get the latest in engine technology available. Every component is created from new tooling techniques in a state-of-the-art ISO manufacturing plant. But high-tech engineering manufacturing equipment and techniques aren’t any good without great concepts to use them on. Again, Custom Chrome has put its money where its product is and created some revolutionary new thinking in big twins. The RevTech engines use no head or base gaskets. Why? Because they leak and they blow. Instead, CCI uses ultra-high temperature O-rings, which are hard as hell itself. Ignition is computer controlled. They come in 88 and 100-inch displacement. The 88s have 4 1/4 flywheel stroke with a 3 5.8 bore. The 100s boast 4 3/8 stroke and 3 13/16-inch bore. The cases are cut from 356T6 cast aluminum. Every stress point contains added materials for increased strength (read: you don’t walk across the Mojave Desert in August). They also have removable press-in/bolt-in bearing inserts on both the left and right sides of the cases and removable bottom sump-plate permits internal inspection. RevTech’s cylinders have increased fin surface in high-heat areas, for advanced cooling (Fourth of July runs, anyone who rides in New Orleans on the I-10 during rush hour or Miami before or after Christmas day). Steel liners are Perma-locked into the outer aluminum castings. The pistons are cast for controlled expansion, which reduces engine noise and wear.
Special Agent Zebra |
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Bikernet West – The Blue Bomb Explodes
By Robin Technologies |
In a mad rush to build and break-in a monster Simms built S&S motor rigid before the long haul to Sturgis, Bandit makes an abrupt move. At the final hour he decided to take the frame to a local powder coater in Orange County who is capable of layering on a two or three stage powder coating process. After much deliberation with the entire staff, the decision to attempt a match between the frame and sheet metal was made. Nuutboy pointed out that the powder coated frame would be more resilient to wear and tear. Snake, in a rare lucid moment, noted that we wouldn’t be able to cover Bandit’s crappy welds with bondo, because powder coating is baked at such a high temperature that it melts the bondo. Overnight shipping would have been less than $100 to truck the delicate metal parts to Sacramento for Harold Pontarelli to paint. In contrast if we had the frame powder coated locally, we could have it back in three days and be working on the bike. On top of the concern for the various components being shipped, damaged, lost or dented- which would really set things back- there was the overall concern of time. We needed to be building a bike. Some of the Bikernet gang like Renegade, who was pissed that we weren’t working on his bike (he won’t ever let any of our mitts near it), Snake, Nuutboy, and my most informed self, huddled around a large bottle of Jack and a small bonfire in the junkyard rubble behind the Bikernet World Headquarters in San Pedro, California to take a vote. Bandit was somewhere inside the luxurious offices chasing a new female recruit, an oriental girl, whom he had failed to introduce to the rest of us. He was building a deep-seated resentment amongst the staff. “I say, fuck that bastard, let’s burn his frame,” Renegade said taking a hit on the freshly opened bottle of Tennessee champaign. “You say that every day,” Snake mumbled filling his large rusting flask with the bottle while guzzling the last remaining can of Bud from his 12 pack. No one else drinks beer. “We’re supposed to be deciding whether to ship or powder coat,” Nuutboy said standing on the edge of the fire holding a wad of tools in each hand. He doesn’t drink, but smokes joints incessantly and fidgets constantly. “We’re running out of time.” The evening went south from there. More riders showed up, Japanese Jay from the antique bike shop, 34th Station, came by. Chris from Hill Products wandered in and filled his boot flask, put in his two-cents worth and moved on. Nuutboy and I pondered the question until we heard the giggling stop from inside the Headquarters and the large thump of boots against rickety floors. Bandit appeared bleary eyed but content and placed his vote. If we could get a sample of the paint color on a separate rod we could ship it to Harold for a paint match. We went to work. We delivered the frame to Primo Powder Coating in Huntington Beach, California (714) 596-4242. They had a sample of the metallic blue we were after, waiting for us. We immediately took that sample to a mail box joint and shipped it overnight. The tank and fenders were carefully boxed up and shipped to Harold via UPS second day air. Then we delivered the chrome to Orange County Plating (714) 532-4610 where they immediately photograph the items and enter them into a computer. In four days we had the frame and chrome back and were in the process of building the bike. Harold moved on the paint quickly, but even with a simple flame job on the table, a couple of days was spent at the body shop, then paint prep and primer, then undercoats of silver base were followed by a matching blue candy with a hint of pearl, then drying time before the graphics could be laid out. Two weeks have slipped past, but the progress with the frame in hand is considerable. The engine and tranny are bolted in. The Weerd brothers front end is in place. The wheels and P.M. brakes are in place along with the Samson exhaust system. Wiring will begin this weekend. Then with the BDL 3-inch primary belt in place we will haul the bike to Mikuni for a Carb and go for a ride. Here’s a sample of the paint from Vacaville, California near Sacramento.
–Wrench
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Bikernet East – Zebra’s Chop Unveiled
By Robin Technologies |
| When the dust and metal filings settled, the smoke cleared, and the greasy gang of wrenches at the famous Bikernet Garage sobered up, before us stood a gleaming new chopper, complete and ready to break in, save for a few minor tweaks and a seat.
 The Zebra entry for the Bikernet ChopOff 2000 was complete. The Great Northern Steamer, scheduled to blast from the Caribbean shores of South Beach, Miami, all the way to the western Badlands of Sturgis, South Dakota, stood shimmering in the Southern California sunshine. A moment of silence occurred naturally. Then Bandit farted. The Great Northern Steamer is the first complete entry (or virtually so, save for custom seat, a bit more paint, and a few tweaks and adjustments) to come off the steaming chopper assembly line at the Bikernet West garage in San Pedro.
 She’s a fast horse, with no bells, no whistles and a low, clean look. This is a true garage chop. Comprised of our favorite parts from our bad-assed vendors who work with us at Bikernet, the Zebra chop should be a joy to ride and not bad on the eyes either. She’ll roll on new Avon rubber, a 21 up front and a 150/16 in the rear, which is as wide as you can go on a stock softy frame without moving swingarms and trannys. We kept her this way because we know a lot of bros don’t have access to zillion-dollar bank accounts and nine-month time periods to re-engineer entire frames. The Zebra chop was purposely built to be an every-man’s chopper—something any of us could build right in our own garage with a bit of determination and hard work. The Avon rubber will be wrapped around newly released Harley-Davidson Thunderstar rims. The engine is a salty RevTech 88 from Custom Chrome and came out of the box humming like a dragon sitting on a cattle prod. I can’t wait to get past the break-in and give that big horse some oats and see what she’ll do.
 Expect me and whatever lucky lass I decide to strap on the back to arrive early in Sturgis this year. The tranny is a pussy-smooth Baker 6-speed, known for strength (I’m a bit heavy handed on clutches as Bandit is always pointing out) and high-end gearing. I prefer the left lane. We took the narrow-glide front end off the Bandit II along with the lighthouse-bright Headwinds headlight and slipped it on. I might have Eddie Trotta at Thunder Designs in Ft. Lauderdale, Florida, (where the bike will be received after being shipped from our garage in San Pedro by Ken Gold) throw on a set of wide-glide triple trees. The jury is still out on that one. Eddie and his men will also be in charge of sharp shooting our work, checking for any errors, and handling break-in oversight. All the wiring was done by our resident electrical genius, Bandit, who spent the better part of his three tours in Vietnam keeping the big guns of his heavy cruiser wired tight and barking day and night. The handlebars are Cyclesmith and set flat and low, like the horns on the big bulls that periodically tried to hook my guts out when I rodeoed. Everything hangs off a Ron Paugh special, a Paughco frame, stretched five inches and raked. She’s got a Harley-Davidson battery. The pipes are also from the Bandit II and were initially a ThunderHeader system, the header part, which we sliced off. Now it’s a pair of flashing noise downspouts that make the big RevTech 88 sound like God falling down the stairs when you roll it on. Talk about a sound boner. The call of this big bull will swoon any lass who’s not deaf. The Ride Lo lowering kit actually took the chop a bit too low and we’re planning on having Eddie Trotta’s boys crank it up a few inches so when I load my 220-pound ass on along with a couple hot rod blondes I scoop up from the topless beach in Miami (I’m not kidding, bros, it’s topless, you should visit), the sucker won’t spark all the way to SD. It’s a chain drive up front, rubber in back. I know everyone says the chains look good in the rear, but they buzz the guts out of my ladies and I’d rather have a 20-year-old, six-foot goddess from Spain on back than a sparkly chain any day. I can do more with the Spaniard when I get to where I’m going, if you get my drift. The oil bag was a complete motherfucker and we re-hung it about as many times as a cattle rustler in Kansas who gets caught on your favorite horse with your old lady thrown over the saddle horn and your best rifle in the scabbard. Phil Stadden painted the custom front fender and stock Fat Boy rear fender, which we bobbed considerably. The paint job matches the existing burgundy paint on the Paughco frame, which was one of the parts we got back from West Coast Choppers. Still waiting on the others. I’ll store my gas in a stretched FXR tank that was jerked long by Russ Tom in Seattle.
 We have a left mirror, the right seems to be lost in the West Coast Choppers abyss of “missing” parts, so I may have to buy two new mirrors or just run the right side glass. I will take the German Feminine (we’re a bit on the outs at the moment, so we’ll see how this part goes) up to Eddie Trotta’s Thunder Design in Ft. Lauderdale when the Great Northern Steamer gets in and measure for a seat and passenger footpegs. I’m going to try to construct a good-looking seat that seats two comfortably, but retains the very low-profile look of the bike we’ve created. The footpegs will probably sit about an inch behind mine, since the German Feminine was born with enough leg to wade in the deep end of the pool. We may also add a very striking and radical sissybar to keep all of my lovely European sweethearts on the scoot as I cavort about the balmy regions of Miami. At the moment, the highest point on the entire bike sits at about belt loop height and I’d like to keep it that way. But if I have to add a sissybar to keep my ladies from burning their breeches on the twirling rear Avon, then I’ll construct something radical and good looking to throw behind them. If I can get Bandit away from the Jack and women to actually send one out, I’ll probably also throw one of the very handy and well-designed Bandit Dayrolls up front to hump gear and any small tools. Thanks to all the bros at Bikernet West who helped wrench together my entry for the Bikernet Chop-Off 2000. Bandit was the master wrench in charge and spent many a thankless hour, welding naked and screaming in the spooky recesses of the Bikernet garage in San Pedro and deserves a clean clap on the back for a job well done. I’ll keep you posted as I run the new horse through her break-ins down in the 100-degree heat of Little Havana and blow off that new chop smell. Hope all you bros out there are getting your scoots ready for the big run and we look forward to blasting north into the Badlands for some serious partying, eating, drinking, and of course loving the ladies in Sturgis. Now the focus shifts to getting Bandit’s entry completed. His scoot is looking damned good so far and the air wrenches are singing the Bikernet national anthem day and night. Bandit and I will be arriving on (we hope) the 5th, covered in bug guts and bragging rights to start campaigning for the big vote to see which chop the bros chose as the Bikernet Chop of the Year.
 Grease up and get your gear, bros, it’s almost time for the big run... May the best badass win. See you in Sturgis. Ride hard, Bikernet East |
1928 Shovelhead Runs Part VII
By Robin Technologies |
Here’s the deal. The 1928 project was recently completed except for a stylish exhaust system. The antique notion was based on racers from the ’20s, something way off the pavement, open and short.
JR, the service director of Strokers, explained the steps, “They were cut and pasted together. Bits and pieces from the scrap yard, combined with pre-bent 1 3/4-inch diameter 16-gauge tubing, which is similar to stock. We also used stock exhaust manifold chunks off scrapped systems.”
He hung up, and I sat back in my chair perplexed. I was faced with the same daunting task when we built the Amazing Shrunken FXR pipes. I had a myriad of questions and called back.
“Hold on JR,” I said trying to capture his attention while he was carb tuning a running, 100-inch, RevTech motor.
“What the hell do you want?” he said in a Texas gunslinger drawl.
“Do the pipes have baffles? I asked holding the phone like you grasp a girl you don’t want to lose.
“Nope,” JR said.
“Are there any brackets other than the exhaust manifolds?” I rattled the question rapid-fire quick, hoping that he wouldn’t hang up.
“One,” he said, “anything else?”
“Yep,” I barked.
“I gotta go,” JR fumbled and the straight-pipe, 100-incher roared.
“Wait,” I begged.
He hung up. I looked at the phone as if someone sliced the wires leading to the pole, and the died. The next day I called back. JR was off on Tuesday. I called Wednesday and the receptionist fed me to the service department. The service writer was courteous, told me JR was in but couldn’t find him.
I called the next day. He was on the premises but unavailable. I called the following day, still no JR. I was growing a complex. I called everyday for a week, no luck. I went around him to his boss, the magnificent Rick Fairless, the mastermind behind Strokers of Dallas with Strokers Ice House, one of the most happening biker bars in the South. An e-mail sprang back. JR suffered a heat stroke after road testing a new Big Dog, for two hours in 102 degrees, then helping his daughter move to college. I felt like shit.
Apparently heat strokes are notorious and can become an annual nightmare. This was his third devastating attack. We finally hooked up again, and he coughed up his exhaust pipe making secrets. Strokers is noted for their customs, which rock from old school radical choppers to hand-fabricated marvels. JR is learning more and more fabrication techniques to expand the shop’s capabilities.
“We’ve been performing sheet metal functions, with hammers, successfully,” JR said, “but with an English wheel and Yoder hammer machine, we can speed up the process. I’m taking classes.”
They don’t manufacture many exhaust systems, and when they do it’s by hand.
“You can buy exhaust pipe segments, 1 3/4-inch to 2 1/2 inches in diameter, from hot rod shops, and piece any pipe together,” JR explained. “We buy “U”, “S” shaped bends and straight chunks.”
Since I also faced the delicate job of trying to hold two chunks perfectly in line and tacking them, I asked JR how he handled the task.
“We discovered magnet clamps for holding chunks of pipe,” JR said, “they’re available from Harbor Freight Tool Supply. I made flat clamp brackets in dissimilar lengths from 3 to 6 inches long with a variety of holes drilled in them in an arch. There are two “C” clamps attached, on at either end. I welded bolts to the clamps so I can move them from hole to hole, on the bracket, or change the angle.
I asked a final nervous question about the allowable gaps when tacking pipes.
“I try to make the fit as close and precise as possible,” Jr explained. We continue to grind the edge of the pipe with a 90-degree, die grinder and a 2-inch 3M sanding disc. We also have a band saw with a tilt-able head for slicing exhaust at just the right angle.”
“The pipes haven’t blued,” I said looking at the shots.
“Yeah,” JR said. “We use three coats of Blue Shield by Kreeme, the guys who make the tank sealant.”
“So how loud are these puppies?” I asked holding my breath. They looked like window breakers.
“Not bad,” He muttered looking at the shop clock. I was burnin’ daylight in Dallas. “They’re loud enough that ya know what ya got.”
“That’s it,” I said. “I won’t darken your phone again.”
“It’s happy hour at Strokers,” JR barked, and I could sense that I was losing him.
“It’s party time,” were his final words.
1928 Shovelhead Part VI – Coming To Life
By Robin Technologies |
Just when you thought a project slipped off the lift, the paint arrived. Harold Pontarelli of H-D Performance, in Vacaville, California, made this puppy sing. It’s now mighty close to pavement miles. What started as a 1984 Mexican Police bike was transformed into a 1928 Shovelhead.
All the Compu-fire electrics possible were stashed on brackets built into the frame backbone, under the split halves, of the gas tanks. The finish on the frame, front end, brackets and wheel rims came from Custom Powder Coating in Dallas. The drive to finish the bike came from Lena, the lovely daughter of Rick Fairless, the owner of Strokers Dallas, formerly Easyriders of Dallas.
The magazine publisher determined that the 30-odd Easyriders stores around the country were not sending him enough bags of gold and pulled his name from their stores. Whatta shame, but Rick and many of the other store owners have bargained with supportive companies such as HOT BIKE and Big Dog. Some have chosen one of those names to stand behind, others, like Rick and Myron Larabbee, in Scottsdale, Arizona headed in their own directions. We’ll see what happens next.
This scooter is reminiscent of kits now being manufactured by Arlen Ness and Randy Simpson of Milwaukee Iron in Lynchburg, Virginia. Both of these talented builders are developing rolling chassis kits to house the driveline of your choice. Check with them if you have an engine and transmission around that’s dying for a nostalgic rejunivation.
This particular 1928 Shovelhead was built with scraps and components from as far away as England. Parts were ordered from sources that actually remanufacturer fenders, tanks and seats for old Harley restorations. Additional components were scavenged from a shop closing in Van Nuys, California, but the final creation, fabrication and assembly was handled by a couple of talented builders at Strokers in Dallas. JR started the project then escaped the country for four years, while Jim Stultz took over. Jim has since opened his own shop and JR returned to the fold for final assembly.
JR slicked the welds before anything was powdered or chromed and cut spacers for the rear 21-inch wheel. They ran into one problem with the battery box configuration. The battery wouldn’t fit. With some quick adjustments, a super strong Spyke gel battery slipped into place and kicked the scoot right off. The oil is housed in a portion of the gas tanks, so the box above the transmission handles only the battery and the ignition switch, with some wiring.
“When we build bikes,” JR said, “We completely mock them up before chrome and paint, but we don’t juice and start them. That creates too much of a mess to deal with before chrome and paint.” I rode through the final joining of parts with JR for tips that you could use. When the majority of the chrome and paint was in hand he began assembly. “First we had to send the wheels out to be relaced, trued and balanced,” JR explained. Since we went the extra mile to powdercoat the rims, the wheels had to be torn down, then re-assembled once the painted rims were returned. Note that the front 21 matches the 21 on the rear for that spindly, early look.
JR put the bike up with the front end, rear fender (it had tight clearances, so they mounted the fender before the wheel) rear wheel and front wheel, so it was a rolling chassis. Then the engine was installed (after the powder was shaved away from the mounting areas) and the transmission in that order. Before the driveline was tightened, he mounted the inner primary to insure proper alignment. Then the battery box was installed.
Next the electrical components were installed so that the wiring could be run between the gas tanks and hidden from view. Then the gas tanks/oil tank was installed on the backbone of the frame. Jim originally bent solid tubing oil lines, but they leaked some and tight bends were threatening oil flow. “I was concerned,” JR said, “Shovels and Pans need a lot of lubrication, quick. If I could, I’d pour the oil in through a big funnel. He was concerned about the myriad of hard bends and the small I.D. of the tubing. “I chose to use a larger diameter rubber tubing.”
Then JR mounted the brakes, which were both disc and mostly Performance Machine components. Final components followed including the primary drive, the handlebars, headlight and internal throttle to the S&S carb. Note the lack of controls on the bars.
“The engine fired off the first time,” JR said smiling. “We planned to Jet Hot coat the handmade exhaust pipes, but the boss, Rick Fairless, voted for chrome.” After the bike was fired and tested they yanked the pipes for dipping.
If you’ve read the previous installments, you caught the sixth wife threat looming over Bandit’s head. After five wives he has a deadly code, “No more wives”. So he drug his cowboy boots in a dire effort to stay out of Texas. He’s hoping his tactic worked, that the lovely Lena Fairless has grown and lost her desire to chain Bandit down one more time. She’s almost of age and being sought after by a line-up of young Dallas riders. Hopefully, one will sweep her off her dainty feet.
Bandit remains in California and awaits the arrival of the 1928 Shovelhead via a Truck from American Iron Horse, the custom bike manufacturer in Dallas. Then we’ll road test the scoot ourselves and take the photos needed for a full feature on Bikernet and in a bike magazine. Hopefully soon it will rumble down the old streets of San Pedro, its home.
–Wrench
Bikernet East – The Rolling Chassis
By Robin Technologies |
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The competition has changed, expanded. Can home-built choppers fly to Sturgis? Can Jesse James build a chop and actually ride it, with all his tools, mechanics, equipment, lathes, milling machines, and money? Can Billy Lane from Choppers Inc. build a bike by hand while wanton women dance seductively around him daily in him Maimi based studio. Can two crazed fools from Bikernet build two chops in a small San Pedro garage with limited tools and no cash and make it to the Badlands? Another builder has entered the competition, Japanese Jay from the local motorcycle shop, Station 34 in San Pedro. He’s building a rat Shovelhead, I think.
While we’re damned low on time and still trying to recover property from West Coast Choppers, we’ve decided to get together two running choppers and ride them proudly to Sturgis. We’ve called in all our heavy clients, folks like RevTech, Weerd Bros., and Custom Chrome, Baker, Paughco frames, Headwinds, Harley-Davidson, and put them abreast of our situation and we’re receiving outstanding support as always. Our new goal for the Chop-off 2000, is to race to Sturgis, with back tire fires and heads full of fresh Jack on our custom, hand-built machines. Bandit and I are going back to our roots, building our own scoots, with our own hands, the way we like ’em, fast and simple, no bullshit, no backing out. These will be independence choppers, American-style, no bullshit politics, attitude, downtime, and loss of parts. We just want to ride. As for the vote to see which chopper the world of bikers like best? I’ll still kick Bandit’s sorry ass from here to Lead and back, I’ll have his woman, his whiskey, and he’ll have a view of my back tire all the way. May the best badass win. See you in Sturgis. Saddle up and ride. My Bandit-smashing nightmare is well under way and I’ve employed the assistance of the talented, albeit nuts, Chinaman and the master of horsepower, Wrench. At the moment, I’m way ahead of Bandit. Nothing new there. Billy Lane is hard at it. Jay’s engine is in the frame, and Jesse James, well, he’s in Europe being interviewed by the Pope. In just a few days we’re already working with a rolling chassis. The new horse is sitting on some good-looking chromed Thunderstar wheels from our bros at Harley-Davidson, 21 inches up front and 16 in the back. We chose Performance Machine brakes to stop the monster, once I get to Sturgis. Until then, they’ll get little if any use, since it’s a race. We have the Paughco frame resurrected from the Bandit II, plus a Paughco oil bag. We were going to use the rear axle and oil bag from Bandit’s other chopper, but West Coast Choppers seemed to have somehow misplaced them. The tank will be a Russ Tom Harley-Davidson/Seattle custom stretch. This is where I’ll keep the fuel that Bandit will breathe the fumes from as we streak north. For a front end, I’m going to use a Harley-Davidson narrow glide, which we’re planning to widen with new triple tits. Joel at Headwinds is the man behind the lighthouse-powerful headlamp system, to light my way. I know I can ride from L.A. to Sturgis straight through, because I’ve done it before, but I expect a great deal of whining and crying from the very soft-assed Bandit. The engine will be a beautiful new RevTech 88-inch CAD designed, fire-breathing whip-lashing, get-the-hell-out-of-my-way twin. The whole crew at Bikernet is pumped to test out one of these killer-tech twins as it’s the first RevTech we’ve gotten to try and we’ve got high hopes for her. The engine came complete with a RevTech carb, increased cooling fin surfaces, no head gasket, never-fail O-rings, high-performance, computer-controlled ignition, and it fits the custom frame with no modifications needed—we hope. Just bolt and scream, which is how we like it. And by the way, if you’re wishing you could get one of these fine RevTech monsters in a 100-inch, you can. To transfer all this power to the flypaper-sticky Avon in the back, we’ll be employing a Baker 6-speed tranny. I’ve not yet had the pleasure of running a Baker 6, but Bandit assures me they are as smooth and stout as a bottle of 20-year-old Jack. Can’t wait to marry it to the RevTech and watch them have some of the honeymoon torque sex. And Avon Tires, of course, will be providing the glue to keep me on the road all the way into South Dakota. If you’ve never owned a set of Avons, you’re missing out. |
Sturgis 2000 Project Bike Crew
By Robin Technologies |
| Daytec Center 17469 Lemon Street Hesperia, CA 92345 (760) 244-1591 |
Downtown Harley-Davidson Russ Tom 6727 Martin Luther King Way Seattle, WA 98118 (818) 901-7037 |
Bay Area Custom Cycles Ron Simms 25224 Mission Blvd. Hayward, CA 94541 |
| Milwaukee Iron Randy Simpson 3000 Lenox Lynchburg, VA 24501 |
Headwinds Cycle Products Joel Felty P.O. Box 661213 Arcadia, CA 91066-1213 (818) 359-8044 |
Custom Chrome, Inc. See your local dealer Or Call (800) 729-3332 |
| Performance Machine Ted Sands 6892 Marlin Circle LaPalma, CA 90623 (714) 523-3000 |
South Bay Chrome 2041 S. Grand Ave. Santa Ana, CA 92705 (714) 434-1141 |
S&S Cycle Rt. 2 Box 215 County G Viola, WI 54664 (608) 627-1467 |
| Rich Products 12420 San Pablo Ave. Richmond, CA 94805 (510) 234-7547 |
HiTech Products 11023 Glenoaks Blvd., Unit H Pacoima, CA 91331 (818) 834-1060 |
Hannon’s Machine Shop 21050 Mission Blvd. Hayward, CA 94541 (510) 581-5315 |
| Corbin 11445 Commercial Parkway Castroville, CA 95012 (408) 633-2500 |
Weerd Bros. Inc 329 W. Lone Cactus, #10 Phoenix, AZ 85027 (623) 869-9477 (623) 869-9478 FAX |
SJP Engineering www.sjp-engineering.nl |
| Joker Machine 1078 West Kirkwall Road Azusa CA 91702 (626) 334-9371 www.jokermachine.com |
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Bikernet West – Zebra’s Chop is in the Lead
By Robin Technologies |
In his sullen mood, he continues to assist his brother Agent Zebra, although some of the parts he’s now bolting on the Agent’s Paughco/Custom Chrome monster look suspiciously familiar. Could it have been an inside job? Could he need cash to pay the rent? Could another psycho girlfriend have taken him for more than his heart? –Snake
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