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Bikernet East – The Zebra Reports

Bikernet East, Zebra Report 8/17/2000:
ZEBRA CRUSHES BANDIT! ARRIVES FIRST IN STURGIS!

Despite overwhelming odds, such as a rev limiter installed secretly byBandit (later ripped out and thrown in the ditch), heavy rain on the eastcoast, phony tags (fuck the Florida DMV), a bleeding gas tank (Bandit issuspected here as well), hail in Atlanta, deer in Kentucky, troopers inIllinois, and a host of other hurdles, as well as a distance over 500 mileslonger than Bandit’s short hop from L.A., Special Agent Zebra rode like anoutlaw and arrived four beers and three Jack and Cokes ahead of Bandit andhad the promised Jack on ice awaiting the West Coast slowpokes. Kudos tothe Doctor of Throttle, Special Agent Zebra.

And in answer to West Coast Chopper’s Jesse James’ question, “Should weconsider Special Agent Zebra a real biker now?”, we at Bikernet.com have ourown questions- how’d that Winnebago ride? Is it a rigid? As Bandit oncesaid, time will tell and shit will smell.

The Great Northern Steamer made the trip up and back, wracking up around-trip total of 6,002 miles on the virgin odometer. Zebra sustained onefried starter motor, two gas tank leaks, one missing kickstand (tore it offon a low left-hand sweeper in Georgia) and a pull-start behind bro andsister Tommy and Mary Ann Mills of Kittanning, PA. Zebra says, “many thanksfor the yank. Got home fine.”

While the Zebra was forced to ride the final 1,300 miles without stoppingor even getting off due to the fried starter motor and missing kickstand, hearrived relatively unscuffed, save for a wracked back and a bit of fatigueinduced delirium.

The actual ChopOff vote, was a washout, since Bandit apparently moved thevote at the last minute to a secret location, garnering every vote.

Stay tuned for the full story, after we wake Zebra up and get him on thekeyboard.

Big Lucy, reporting for Special Agent Zebra, recovering
Bikernet.com East, Miami

Bikernet East, Zebra Report 7/11/2000:
Working with Eddie Trotta of Thunder Cycles in Ft. Lauderdale, I’mputting the finishing touches on the Great Northern Steamer, my entry intothe Bikernet ChopOff 2000. We can’t say what the secret changes are thatwe’re making, as we would tip off Bandit and the crew on the West Coast.But suffice to say, they’ll be good. – Zebra

Bikernet East, Zebra Report 7/15/2000:
In the race to the finish line, I’ve sent out the tanks and rearfender,which Eddie Trotta and his sheetmetal gurus recut and redrilled (theyweren’t satisfied with the fit we got over the rear tire at Bikernet).Eddie Meeks at Hardly Civilized is doing the paint and artwork wasprovided by our own Ink Dink, Jon Towle. Eddie and his men at Thunder Cycles havechecked and double checked, tweaked and poked our geometry. Break-in isscheduled to start ASAP. Tanks and fender should be back and ready tobolt on in three days. Eddie Meeks is fast and Eddie Trotta is even faster.

The goal is to get a few thousand miles on the horse prior to blast off fromMiami Beach, about as far from Sturgis as you can get. Nobody likessurprises and we’re working hard to eliminate as many as possible. Banditis closing fast and the race is narrowing. It may actually come down to avote after all.

Special Agent Zebra
Bikernet.com East
Miami Beach

Bikernet East, Zebra Report 7/24/2000:

In a dark twist of fate, I have fallen behind the dreaded Bandit in ourSturgis 2000 ChopOff, as we near the blast off point. Paint has taken threedays longer than expected and we’ve yet to get even one break-in mile on theGreat Northern Steamer. Eddie Trotta and his boys at Thunder Cycle Designswill be pushing hard to get sheet metal in place, final tail lights wiredand get the big mother RevTech on the asphalt and start the painstakingbreak-in process. Eddie and his boys like to run a bike no more than onemile, bring it back in, check and measure everything, take it back out andrun it two and so on. After they’ve done this several times, they run thebike 25-30, and repeat. You can see how this helps avoid ruining anythingwhich might be slightly off alignment or loose. It’s a good process, but ittakes time, which is something we’re getting damned short on. Bandit hasbeen jeering over the phone daily about how well his scoot is running,although he’s had some clutch difficulties which he’s trying to iron outwith Wrench and the Bikernet West garage gang.

It’s going to be close. Will the Great Northern Steamer leave on time?Will Bandit and the Blue Goose make it from the western country? Will thetorrential Florida rains wash me off the interstate before I can even breakthe Georgia line? Will the searing Death Valley expanse fry Bandit’s enginebefore he can cross into the cool deserts of the north?

It all remains to be seen. Stay tuned as we race to the wire and ourlaunch date, this Saturday at 0-early hundred.

Special Agent Zebra
Bikernet East
Miami Beach

Bikernet East, Zebra Report 7/25/2000:

EAST COAST BIKERS RALLY TO ZEBRA’S AID! RACE TO STURGIS HEATING UP FAST!

In an unexpected show of brotherhood, numerous East Coast bikershave rallied to underdog Special Agent Zebra’s aid in the savage Bikernet.comSturgis 2000 ChopOff. Offers of everything from places to bed down andhome-cooked meals to bullets to broads are pouring in all along the Zebra’sroute. Special Agent Zebra, working with minimal support and even fewerresources, has managed to stay neck and neck with the dreaded Bandit and hismassive phalanx of factory technicians and C.A.D.-assisted motorcycleassembly line at the sprawling Bikernet World Headquarters in San Pedro,California, just south of Los Angeles.It was beginning to look as if Special Agent Zebra was going to haveto run on bailing wire and luck, but with the outpouring of biker brotherhood fromliterally thousands of bikers all along the route, Zebra should have a roadpaved with flying panties, roses, fried chicken and cots all the way toSturgis.

Now if Zebra and Eddie Trotta can sweet talk the local DMV cuss intoallowing them to tag and bless entirely unsafe, illegal freak chopperrolling felony, AAA is dumb enough to insure the fuckin’ thing and somebodyis crazy enough to sell him some high-octane fuel, the race will be on. Amoment of silence to the DMV gods. (Actually, the backup plan is to slap aphony plate on the Great Northern Steamer and hope like hell the local fuzzin the lower 49 don’t read this.)

God bless America and may Bandit drive off into the Grand Canyon.

Big Lucy, filling in for Special Agent Zebra

Bikernet EastMiami Beach

-Just one of hundreds of e-mails pouring in from around the nation insupport of the goodly Zebra in his war against the repulsive bastard,Bandit-

Zebra,

_______________________

I am in Hermitage Tn. Just about 10 miles sw of downtown Nashville. Justoff major interstate cluster (figuratively) of 1-40 guick passage back toI-24. Would be glad to put up a fellow armed gypsy biker, Get you fed, bedand on you way. Would be honored to have you stay at my digs. You have mye-mail. phone is 615/883-6490 home/615/620-5266 work. Let me know your plansand I will make necessary arrangements.

I am sure that we can make it easy for you to fly through the middleTennessee area with no time lost to that scoundrel Bandit. If you read theoriginal message I am sure that you known that I would not hinder anyone’sprogress. I was pulling for the Bikernet East all the way. So just lay atease about that alms thing from the west.

Just a hole in the wall, where a good armed outlaw/gypsy can rest hisweary bones.

RH

Bikernet East, Zebra Report 7/27/2000:

Special Agent Zebra nabbed at Florida DMV!

In a henious turn of events yesterday, Special Agent Zebra was nearlyimprisoned at the Florida Deparment of Vehicles, while trying to registerthe barely legal Great Northern Steamer, Zebra’s entry into the dreadedBikernet ChopOff 2000 competition. Foul play is suspected as one of the MSO(manufactuerer’s statement of origin) was sent by Bandit from the West Coastand in fact was the offending document which led to a rush of State Troopersand much dark swearing and wrestling about.

Upon presentation of his special construction bike, Special Agent Zebra waspromptly informed that he was guilty of a felony in the third degree forattempting to register a motorcycle outside of the area in which he resides.

Sensing danger, Special Agent Zebra made an immediate attempt to abort themission when the DMV agent in charge, a savage cunt with one eye and titsmade from rotting gauze wrapped around cantelopes, called in the FloridaHighway Patrol. A hairy chase ensued as Special Agent Zebra put in somefast break-in miles and managed to give the rule-crazy cops the shake innorthern Miami.

“It’s going to be an outlaw run from here on out,” Zebra told Bandit overthe phone from an undisclosed location. “I’ll deal with you when I get toSturgis, you evil sonofabitch!” Zebra roared, as Bandit bawled with laughteron the other end of the line.

Turns out Bandit sent Zebra an engine MSO from a chopper he’d reportedstolen over ten years ago and then parted out. A dirty trick, consideringthe actual engine Zebra is running in the Great Northern Steamer is a brandnew, monster RevTech 88 given to the Zebra by our fine bros at CustomChrome.

Set up, wanted by the law and running underground now, Zebra is by far theunderdog in this dastardly competition.

It’s anyone’s guess if Zebra can move from one friendly club house to thenext under the cover of darkness as he makes his way along the undergroundbiker railroad to Sturgis, where he will even the score with Bandit.

Bandit, law abiding yuppie that he is will have the advantage, as heblissfully strolls along in broad daylight on his entirely legal cruiser,having worked closely- perhaps too closely (could Bandit be a cop?)- withthe local California Highway Patrol to get his motorcycle licensed.

Stay tuned as we continue to update you on the mad race to the Badlands.

Big Lucy, filling in for Special Agent Zebra



 
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Bikernet East Installment 5

Thunder Cycle Designs
629 E. Sunrise Blvd
Ft. Lauderdale, Fl 33304
 

“I’m thinking of having a painter do up the bottom of the bike with some radical paint design because the fucker is so damned fast with this S&S 113 that it brings the front end off the ground in second gear. I’m not kidding. I had to switch it back to a chain from a belt, because the belt would just sit there and whizzzz, spin like crap and fry.”

“The customer is completely nuts,” Eddie Trotta continues, as he closely examines a gorgeous, low-slung chopper which he hand built for a local Fort Lauderdale, Florida client.

“The fuckin’ guy, he walks in here, I let him take a ride, he comes flying back in and says, ‘Jesus Christ! That’s the best running motorcycle I’ve ever ridden! How much?!’”

“I tell him ‘$40,000, he writes a check and then, then the crazy motherfucker spends the next half an hour, eeeeeeeeeeeeowww! ZZZZZoooooommmm! Back and forth, roaring up and down the street out front like he wants to kill himself on this fast damned scoot. We’re all in here watching with our jaws on the floor and this guy’s outside going completely nuts. Finally, he comes back in grinning like a lunatic, the thing’s smoking like crazy, the back tire’s fried and he laughs and says,  ‘I gotta let you guys know, I ride pretty hard. This thing has to be bullet  proof.’ I asked, ‘Can I give you your money back right now?’ And he says, ‘Hell no! I love this thing! It’s tough as shit!’”

Eddie lets out a casual laugh as he pulls a massive hunk of turf out from under the bike.

“What’s this?” he asks incredulously looking at what appears to be golf course sod wedged under the bike.

“What the hell? I think he’s taking this thing off road! That crazy bastard. He came in here the other day with a tiny crack in the back fender. Turns out he JUMPED the sonofabitch with his old lady, some broad who’s huge and he actually cracked this fender. Feel how thick this thing is! That’s the heaviest fender made in the business. I gotta get this guy a slower bike or a lighter old lady. Or a shorter ramp. He’s totally nuts.”

I feel the metal and it is a really heavy fender, a beauty.

“He jumped it?” I ask, thinking I must have heard wrong.

“Yes! I’ve fixed this tiny running light down here behind the pipes at least 15 times. That’s a $100 light. I’m going broke off this one light!”

Eddie says laughing, examining the light closely. “I don’t know how the hell he’s doing it, probably has flames shooting out of the pipes and he’s melting it or something, shit I don’t know. The guy owns 53 businesses, he’s my roughest riding customer. Totally nuts. I fix it all for him for free. I stand behind my choppers. Once in a while he puts up a new gutter at my house. It evens out.”

Good customer service? You be the judge, but by my standards, that’s going above and beyond. Stands to reason. If you want a gorgeous custom chopper and I mean gorgeous by the most rigorous show standards, a no-nonsense, built to ride, powered by beat-the-motherloving-crap-out-of-it equipment like RevTech engines and Baker trannies, Eddie Trotta at Thunder Cycle Designs is the man.

Eddie’s is one of the nation’s premier custom motorcycle builders, specializing in one-of-a-kind choppers. He started building in the 70’s and opened his shop, Thunder Cycle Designs in Fort Lauderdale, Florida in 1990. Currently he has around 50 custom bikes for sale on his showroom floor at any one time and there is nothing that he can’t build for a serious customer.

“My bikes average about $40,000,” Eddie tells me as he cranks up a gorgeous new chopper with a stunning paint job. The big S&S 113 rumbles to life.

“Sit on it, tell me what you think of this shape.”

I gladly get on and the long, elegant monster fits like a high-speed glove. This is what it must feel like for a fighter pilot to slip into the seat of a well-oiled F-16, I think.

“I try not to price my motorcycles into dumbass numbers,” Eddie says.

“Which some other builders do. My goal is to make an incredible, unique chopper for my customer and sell it to them at a reasonable profit and have them ride the crap out of it. These bikes aren’t built for trailers. I build them to ride. Sure, they look pretty, but they run like motherfuckers. I have some customers who trailer from show to show and that’s okay, but I still build them with the components to ride and ride hard. These are motorcycles, not art. They might look like art, but first and foremost, they’re hardcore machines.”

“And now we come to Zebra chopper,” Eddie says, winking.

We walk up to my new chop, the Great Northern Steamer, my entry into the fierce Bikernet.com Chop-Off competition for Sturgis 2000. This will be the horse, which I try to beat the mighty Bandit with, out on the West Coast. Taking on the Godfather of motorcycling isn’t an easy task which is why I’ve called in the master, Eddie.

“I’ve taken the fender off and re-cut it. It was okay the way you had it, but we made it better, hugs the tire tighter. Eddie Meeks, at Hardly Civilized is painting in the artwork (5437-A Church St., Greensboro, NC 27445, 336.545.9064) now,” Trotta says.

Eddie Meeks, one of the top painters around, was kind enough to light up his spray gun and blast off a paint job in just under a week, including curing and shipping time.

“I put on a different kickstand, rear passenger pegs, we’re going to raise the bike a bit as well. I might change out these brakes on front, put on two small calipers instead of the one big one. Not sure yet. We’ve taken off the back tire, checked all the alignments, double-checked all the rear end, it looks good. This is the seat. It’s a custom job, made from a nice tan leather that fits perfectly and matches your paint.”

Eddie shows me my new seat, a hand built beauty, which ends in a fine dovetail over the bobbed fender where the lass will perch.

“You’ve got a great tranny with this Baker six-speed,” Eddie continues, “which is what I use on my bikes. These RevTech 88’s are beauties, too. They’re strong and smooth. I’ve had no problems with either the Bakers or the RevTechs, and you know how my customers ride,” Eddie says, rolling his eyes. “You don’t plan to jump the motorcycle, do you?”

“Not voluntarily,” I tell him. “But of course, it is Bikernet, so it would be foolish to rule out such things entirely.” Eddie chuckles and shrugs. “That’s true,” he says, “I’ve known Bandit for a long time and I know better than to put anything past that damned outlaw.”

Look for more tech tips coming down from Eddie Trotta and his boys at Thunder Cycle Designs as they finalize the Zebra Great Northern Steamer and the break-in process begins.

Eddie Trotta’s Thunder Cycle Designs is located in Fort Lauderdale, Florida.  Their web address where you can see Eddie’s entire line of incredible choppers and his full catalog of custom parts (if you don’t see it, call, he can make it), is http://www.thundercycle.com. You can call Thunder Cycle at 954-763-2100. Or, visit Eddie and his metal magicians by taking I-95 to Fort Lauderdale, to Sunrise Blvd, exit, head east over the tracks to 629 E. Sunrise Blvd, which is on the north side of the street, you can’t miss it and you don’t want to. It’s well worth the trip.

Thanks to Eddie Trotta and his boys at Thunder Cycle Designs, RevTech, Burt Baker at Baker Transmissions, Ken Gold at Gold Rush, and Eddie Meeks at Hardly Civilized. Couldn’t do it without you. Bikernet recommends all these businessmen for your biker needs. They’re tried and true.

Gear up, grease up and gas up, all you bros out there. The big run is fast approaching. We’ll see you in Sturgis.

Ride hard,
Special Agent Zebra
Bikernet.com East, Miami
 

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Bikernet East – The Rolling Chassis

 The competition has changed, expanded. Can home-built choppers fly to Sturgis? Can Jesse James build a chop and actually ride it, with all his tools, mechanics, equipment, lathes, milling machines, and money? Can Billy Lane from Choppers Inc. build a bike by hand while wanton women dance seductively around him daily in him Maimi based studio. Can two crazed fools from Bikernet build two chops in a small San Pedro garage with limited tools and no cash and make it to the Badlands? Another builder has entered the competition, Japanese Jay from the local motorcycle shop, Station 34 in San Pedro. He’s building a rat Shovelhead, I think. 

 

 While we’re damned low on time and still trying to recover property from West Coast Choppers, we’ve decided to get together two running choppers and ride them proudly to Sturgis. We’ve called in all our heavy clients, folks like RevTech, Weerd Bros., and Custom Chrome, Baker, Paughco frames, Headwinds, Harley-Davidson, and put them abreast of our situation and we’re receiving outstanding support as always.  Our new goal for the Chop-off 2000, is to race to Sturgis, with back tire fires and heads full of fresh Jack on our custom, hand-built machines. 

 Bandit and I are going back to our roots, building our own scoots, with our own hands, the way we like ’em, fast and simple, no bullshit, no backing out.  These will be independence choppers, American-style, no bullshit politics, attitude, downtime, and loss of parts.  We just want to ride.

 As for the vote to see which chopper the world of bikers like best?  I’ll still kick Bandit’s sorry ass from here to Lead and back, I’ll have his woman, his whiskey, and he’ll have a view of my back tire all the way.  May the best badass win. See you in Sturgis.  Saddle up and ride.

 My Bandit-smashing nightmare is well under way and I’ve employed the assistance of the talented, albeit nuts, Chinaman and the master of horsepower, Wrench.  At the moment, I’m way ahead of Bandit. Nothing new there. Billy Lane is hard at it. Jay’s engine is in the frame, and Jesse James, well, he’s in Europe being interviewed by the Pope.

 In just a few days we’re already working with a rolling chassis. The new horse is sitting on some good-looking chromed Thunderstar wheels from our bros at Harley-Davidson, 21 inches up front and 16 in the back. We chose Performance Machine brakes to stop the monster, once I get to Sturgis.  Until then, they’ll get little if any use, since it’s a race. We have the Paughco frame resurrected from the Bandit II, plus a Paughco oil bag. We were going to use the rear axle and oil bag from Bandit’s other chopper, but West Coast Choppers seemed to have somehow misplaced them. The tank will be a Russ Tom Harley-Davidson/Seattle custom stretch. This is where I’ll keep the fuel that Bandit will breathe the fumes from as we streak north.

 For a front end, I’m going to use a Harley-Davidson narrow glide, which we’re planning to widen with new triple tits. Joel at Headwinds is the man behind the lighthouse-powerful headlamp system, to light my way.  I know I can ride from L.A. to Sturgis straight through, because I’ve done it before, but I expect a great deal of whining and crying from the very soft-assed Bandit.

The engine will be a beautiful new RevTech 88-inch CAD designed, fire-breathing whip-lashing, get-the-hell-out-of-my-way twin.  The whole crew at Bikernet is pumped to test out one of these killer-tech twins as it’s the first RevTech we’ve gotten to try and we’ve got high hopes for her.  The engine came complete with a RevTech carb, increased cooling fin surfaces, no head gasket, never-fail O-rings, high-performance, computer-controlled ignition, and it fits the custom frame with no modifications needed—we hope.  Just bolt and scream, which is how we like it.  And by the way, if you’re wishing you could get one of these fine RevTech monsters in a 100-inch, you can.

 To transfer all this power to the flypaper-sticky Avon in the back, we’ll be employing a Baker 6-speed tranny. I’ve not yet had the pleasure of running a Baker 6, but Bandit assures me they are as smooth and stout as a bottle of 20-year-old Jack. Can’t wait to marry it to the RevTech and watch them have some of the honeymoon torque sex. And Avon Tires, of course, will be providing the glue to keep me on the road all the way into South Dakota. If you’ve never owned a set of Avons, you’re missing out.
 That’s it for the rundown this week. We’re smoking toward August.
 

 

 

  

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Sturgis 2000 Project Bike Crew


Daytec Center
17469 Lemon Street
Hesperia, CA 92345
(760) 244-1591
Downtown Harley-Davidson
Russ Tom
6727 Martin Luther King Way
Seattle, WA 98118
(818) 901-7037
Bay Area
Custom Cycles

Ron Simms
25224 Mission Blvd.
Hayward, CA 94541
Milwaukee Iron
Randy Simpson
3000 Lenox
Lynchburg, VA 24501
Headwinds Cycle Products
Joel Felty
P.O. Box 661213
Arcadia, CA 91066-1213
(818) 359-8044
Custom Chrome, Inc.
See your local dealer
Or Call (800) 729-3332
Performance Machine
Ted Sands
6892 Marlin Circle
LaPalma, CA 90623
(714) 523-3000
South Bay Chrome
2041 S. Grand Ave.
Santa Ana, CA 92705
(714) 434-1141
S&S Cycle
Rt. 2 Box 215
County G
Viola, WI 54664
(608) 627-1467
Rich Products
12420 San Pablo Ave.
Richmond, CA 94805
(510) 234-7547
HiTech Products
11023 Glenoaks Blvd., Unit H
Pacoima, CA 91331
(818) 834-1060
Hannon’s Machine Shop
21050 Mission Blvd.
Hayward, CA 94541
(510) 581-5315
Corbin
11445 Commercial Parkway
Castroville, CA 95012
(408) 633-2500
Weerd Bros. Inc
329 W. Lone Cactus, #10
Phoenix, AZ 85027
(623) 869-9477
(623) 869-9478 FAX
SJP Engineering
www.sjp-engineering.nl
Joker Machine
1078 West Kirkwall Road
Azusa CA 91702
(626) 334-9371
www.jokermachine.com

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The Road King Report Installment 1

Road King

ROAD KING REPORT–Initially I had some questions regarding Road Kings. I wanted to know some about the frame geometry. I perfer a little trail over low speed, parking lot handling. I like to run fast and stable. Next I’m old school. I perfer a bike with minimun extras so I lean toward a carb model over the fuel injection, EFI models.

I immediatly spoke to an expert, Paul from Charlotte, H-D:First as you always say “What year is the damn thing”??????? If it’s a newer model why get rid of the EFI?? The new stuff works good. Harley has new sofware to tune the thing, just out from the dealer show. This will put a big hurt in the Powercomander II and any other after market add on stuff!!!! It’s in the new P&A book for ’03 in the Screamin Chicken (Eagle) section. I like the new Dephi stuff. Also BC Gerolamy has a new dual throat induction throttle body for the Delphi system that is kick ass!!

To take off the system, man it’s lot’s off work. The ECM has all this start up shit it goes thru. checking all the system’s and sensors. Again I have never done this. So to be honest I just don’t know for sure on this one. I can run it by Old Bob tomorrow and see what his thoughts are on both the frame/trees and removing the EFI.

On the frame, my first thought is no. Are you familiar with what they did to the trees? They are not like the old FL stuff at all. The stem is in front of the fork tubes. This makes it a self centering front end. One of the tests they have to do at Talledega on the track is to smack the handle bars hard at 80 MPH++ and see if the damn thing will straighten itself out!!!!

I’ve never thought about doing this so who knows maybe it could be done. Christ you come up some stuff man. Was Jack Daniels involved in all this brain storming??

A week later…

’03 is good year for the Road Queen. The EFI is much better than years past.My question to you is why do you want to loose the EFI?? What are your plans?? Pipes, Big Bore, Stroker kit?? We just did a 103 Stroker kit with cams, heads and a V&H 2-into-one pipe, megaphone, on a ’03 Road Queen for a salesman. He should have used a Thunder Header but most of these clowns want the magazine yuppy chrome look. Shine and billet are in I guess, drives me nut’s!!!!!

You can remove the fuel pump and that shit from the tank. You can put a regular fuel valve in the tank in place of the EFI fuel line. There are two bung’s on the left side of the tank, one is plugged. I did make an adapter for a fuel valve for a Softail EFI bike once. The guy bought these tanks at a swap meet and didn’t know they were for fuel injection.

I think maybe you might just need to change the ECM from EFI to a Carb. ECM. Disconnect the senor’s, eng. temp, crank pos., induction module stuff. Do the tank, install a carb and you might be just be down the road. That way you could leave all the stock wiring and shit in place if you ever wanted to go back to EFI.

On the trees I guess when they went to that style the early top tree was just turned around for that newer style configuration. Don’t know about the setup now. If you did a rotation of the top tree putting the fork tubes forward the bars would be in a different forward location. That would screw up all that headlight cover shit. You might be able to put a complete early FL front end on. Hey maybe even the adjustable sidecar trees. Remember them? The front fork’s are non-air assist now.

I’ll keep plugging away on this “Amazing Raked Road Queen” project for you. I can check out some front end’s and take a better look. Also will try to call tech services at H-D and see what won’t say!!!

–Later, PSD



 

 

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1928 Shovelhead Project Part V


 

The pressure is on. Lena Fairless, a 15-year-old bubbly Texas beauty, is after Bandit. This hell bent young woman plans to become his sixth wife. To lure the big bastard from the coast, Easyriders of Dallas has been working hard on his Shovelhead under Lena’s strict direction.

Even this article was investigated while the shop fabricator was sick in bed awaiting surgery. Lena’s wrath reached him bed side. “Keep the project moving,” she screamed into the phone, “we’ve sent out the wedding invitations.” We couldn’t find Bandit for comment.

At this point the motorcycle is almost ready for paint, powder and chrome. According to Jim, who coughed up blood as we forced him to speak clearly into our failing 20-year-old tape recorder, “Since the bike is designed to be reminiscent of the ’20s vintage motorcycles, instead of lots of chrome we’re going with a matching powdercoat on the rims and rear legs of the front end.

“We have finished much of the detail in the form of the handmade Milwaukee Iron handlebars by Randy Simpson with the internal throttle control from Pat Kennedy, which I installed just before the ambulance came to get me. As they attempted to load me from the concrete floor onto the gurney, Lena asked if I could finish the exhaust system.

“We ordered the material and the flanges from Paughco, the one company that devotes most of its energy to building retro parts. I welded the 1 3/4-inch tubing to the Paughco flanges as the EMT tried to insert an IV into my right arm. We designed the rear of the pipe to be adjustable. The kicked-out cap is removable, along with the mounting bracket, so that the baffle can be removed and adjusted for tuning. The pipes will be finished with Jet Hot coating to avoid the problems of chrome and give the pipes a lasting, even finish.” Jim mumbled the words then passed out.

Lena moved quickly to the portable refrigerator that rattled in the corner of Jim’s small mobile home on the edge of the Texas plains. She’d told him that he had to continue to work despite his illness, but without pay because she didn’t want to risk a workman’s compensation claim. Tough broad. As they wheeled him out of the 107-degree shop without so much as a fan, Lena slapped Jim until he returned to consciousness and explained the seat mounting assembly to me. He machined and welded a piece of tubing into the seat downtube, then welded it in place. From there he machined a piece of solid stock that the seat clamps to. It was designed to move the seat to the rear to enhance the leg room for Bandit and prevent the seat from lingering over the tank. It too will be powdercoated.

 

The final panel over the tank hides the oil line connections on the left side. The gas stays in the right side. It also hides most of the electrical components, including the regulator and ignition module. Jim made the oil lines from seamless cold pulled stainless tubing.

As you look at the photos, you’ll notice how the taillight and license plate are mounted off the turned brake caliper bracket. Bandit, under a great deal of pressure from his next wife, was asked what he thought of the progress of his custom scoot. Thinking quickly, he reviewed his options while complimenting Jim’s workmanship. But he knew that if the bike was torn and shipped to paint soon that he would be facing life-changing stress–another marriage. Could he actually move to Texas and face another marriage? He reviewed his options as he watched the battered craftsman slip in and out of consciousness. A trickle of blood ran from the corner of his eye. His skin was as white as the lines on the highways running out of town and it took three able-bodied men to shore him up to even a sitting position to face his employer’s daughter.

Bandit succumbed to his own pressure and complained of the flap-like license plate, asking to move it. I was astounded by Jim’s reaction. His artistry came first over his failing heart and the aneurysm creeping steadily toward his brain. He admitted that he too was unsure of the appearance of the license and could possibly conjure up something different. Just then the skies opened up and a summer thunderstorm struck, rattling windows throughout the region. That was nothing compared to the blistering reaction by the 15-year-old high school student.

She ditched school and forced Jim, who was hospitalized at the time, to come up with an award-winning taillight concept and license plate bracket and illustrate it. This is the illustration, and the entire staff concurs that it is brilliant. The taillight will be hand fabricated into the reproduction ’20s fender with LED lights for illumination. The license plate will be mounted to the frame and the rear of the inner primary with steel brackets to avoid any semblance of billet aluminum. The slim, contoured assembly housing the lights will contain 10 running LEDs with an additional six for braking. The license plate bracket will also contain several white LEDs for illumination of the plate. Jim passed out shortly after this illustration was finished and we scurried from his room to avoid the temptress, Lena, who dragged several nurses down the hall to demand more work from Jim.

This machine will ring the wedding bell or break more than just Jim’s back. Rumor has it that Bandit is going to Texas, but avoiding Dallas, to board the tramp freighter “Leon” for his escape from the country. Another report will be forthcoming.

–Wrench

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1928 Shovelhead Comes To California Part VIII

 

strokers

 

deacon coming torwards 500
Master builder and mechanic, Deacon, from Pro-Street in Oahu.

Bob Kay. from American Iron Horse. was a bro and shipped the retro Shovelhead. from Strokers in Dallas. to LifeStyle Cycles in Orange County, California along with a new batch of Dallas Choppers. It arrived the day before a handful of weary travelers stumbled into Los Angeles. on their way home, from Sturgis, Glen and Kerry Priddle were headed back to Australia after spending almost a month, with a dozen Aussies, roaming the mid west.

 

chase & shovel on lift 500
Deacon’s son Chase and the 1928 Shovelhead.

Deacon, his son Chase, and the son’s girl Amanda rode several thousand miles averaging 95 mph wherever they rode. Deacon and Chase are both master mechanics. The ol’ man’s shop, Pro-Street, is located on Oahu, (808) 236-0405 and he’s negotiating with Billy Lane of Choppers Inc. to build engines for Billy’s Discovery Channel Bikes. His son is working in Oregon, but as soon as he returns, he’s packin’ his shit and heading back to the islands.

 

motor right side 500
JIMS machine rebuilt and detailed the engine. It was sharp and runs like a top.

 

charger on battery 500
Charging and checking battery connections.

 

deacon working 500
Deacon checking the solenoid.

Deacon rolled into the Bikernet Headquarters just as the Shovel arrived and we attempted to fire the beast to life. I moved the seat forward, detailed the front end and charged the battery. But, even with a fresh battery, she wouldn’t engage. Deacon suspected the aftermarket solenoid. Seems the spacers and gaskets are too thick, just enough to prevent the solenoid from grabbing the shaft. I trimmed the gasket with an Exacto blade and Deacon ground the face of the spacer. Installed, it worked like a champ. We took it for a ride.

 

deacon and harbor 500
Los Angeles Harbor and our first roadtest.

 

coil 500
First Deacon checked the connections and voltage at the solenoid. He also shorted across the leads with an Allen wrench to see if the circuit was operating properly.

 

coil closeup 500
The solenoid replaced after the gasket around the base was trimmed and the spacer, behind the unit, shaved. Worked perfectly.

 

deacon riding 500
Checkin’ the gears.

It was impossible to jam the suicide shifter into nuetral once the bike was running, even while rolling. Deacon and chase adjusted the clutch, and recommended a Rivera, old school, clutch pack to eliminate chatter and afford the rider smoother shifts. The clutch wobbled and was too tight to find neutral. They loosened the springs until only a thread showed past the adjustment nuts and the spring retainer ran true.

 

clamp on pipe 500
Can you see the cracks?

 

welding 500
The Millermatic 175 hard at work.

 

grinding 500
Deacon built a bead then ground it smooth as a baby’s ass.

 

tip on bike 500
The tip installed, solid as a rock.

I developed padded fork stops and while running we noticed that the clean, handmade, Stroker’s pipe tip was rattling with only one bolt holding it. Upon removal we discovered that the area around the installation nut had already cracked and Deacon grabbed the Millermatic. He welded the cracks and nut for more strength. Then we discovered that the tip shelf was too small, so the pipe end had a tendency to vibrate. Deacon went back to the welder and built a bead around the outside, of the shelf, then ground it to fit. A much cleaner/tighter fit, and the pipe didn’t require an additional fastener.

 

holding emblem 500
Anybody know how old this cast bronze emblem is?

While in Hawaii at the first Choppers Only Show in Wakiki, I gave Deacon, the promoter, a handmade belt buckle for being a gracious host. He returned the favor with an old license plate doodad from the Antique Motorcycle Club. It was destined for the Shovelhead.

 

oil in pan 500
While testing the shifting, clutch and tranny, the gears seemed to bang harshly. We checked the oil level, which seemed precariously low. It wasn’t bad, but we drained the oil and replaced it with fresh Custom Chrome tranny lube.

 

shovel on lift 500

The 1928 Shovel was ready to rock and so were we. Deacon and Glen broke out harmonicas and kicked off the blues. They sampled the Irish whiskey, Tullamore Dew, Sin Wu barbecued and the party rolled on.

 

playing harmonicas 500
Deacon and Glen bringing down the Bikernet Garage.

 

toast 500
One mo’ shot of Tullamore Dew.

Helluva night, sharp bike and times to always remember. The next day Deacon air-freighted his 2003 FLH to Oahu and grabbed a flight. His son and Amanda boarded their basket case Softail and rode north. Glen and Kerry hid out in Los Angeles and waited for their flight back to Australia, and we dusted off the headquarters and pretended to go back to work.

Stay tuned for the next adventure of the 1928 Shovelhead.

–Bandit

 

deacon thru wheel 500

 

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1928 Shovelhead Part VI – Coming To Life

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right tank close-up

Just when you thought a project slipped off the lift, the paint arrived. Harold Pontarelli of H-D Performance, in Vacaville, California, made this puppy sing. It’s now mighty close to pavement miles. What started as a 1984 Mexican Police bike was transformed into a 1928 Shovelhead.

seat

All the Compu-fire electrics possible were stashed on brackets built into the frame backbone, under the split halves, of the gas tanks. The finish on the frame, front end, brackets and wheel rims came from Custom Powder Coating in Dallas. The drive to finish the bike came from Lena, the lovely daughter of Rick Fairless, the owner of Strokers Dallas, formerly Easyriders of Dallas.

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The magazine publisher determined that the 30-odd Easyriders stores around the country were not sending him enough bags of gold and pulled his name from their stores. Whatta shame, but Rick and many of the other store owners have bargained with supportive companies such as HOT BIKE and Big Dog. Some have chosen one of those names to stand behind, others, like Rick and Myron Larabbee, in Scottsdale, Arizona headed in their own directions. We’ll see what happens next.

cropped right side top angle

This scooter is reminiscent of kits now being manufactured by Arlen Ness and Randy Simpson of Milwaukee Iron in Lynchburg, Virginia. Both of these talented builders are developing rolling chassis kits to house the driveline of your choice. Check with them if you have an engine and transmission around that’s dying for a nostalgic rejunivation.

front shot

This particular 1928 Shovelhead was built with scraps and components from as far away as England. Parts were ordered from sources that actually remanufacturer fenders, tanks and seats for old Harley restorations. Additional components were scavenged from a shop closing in Van Nuys, California, but the final creation, fabrication and assembly was handled by a couple of talented builders at Strokers in Dallas. JR started the project then escaped the country for four years, while Jim Stultz took over. Jim has since opened his own shop and JR returned to the fold for final assembly.

front shot 2

JR slicked the welds before anything was powdered or chromed and cut spacers for the rear 21-inch wheel. They ran into one problem with the battery box configuration. The battery wouldn’t fit. With some quick adjustments, a super strong Spyke gel battery slipped into place and kicked the scoot right off. The oil is housed in a portion of the gas tanks, so the box above the transmission handles only the battery and the ignition switch, with some wiring.

full left

“When we build bikes,” JR said, “We completely mock them up before chrome and paint, but we don’t juice and start them. That creates too much of a mess to deal with before chrome and paint.” I rode through the final joining of parts with JR for tips that you could use. When the majority of the chrome and paint was in hand he began assembly. “First we had to send the wheels out to be relaced, trued and balanced,” JR explained. Since we went the extra mile to powdercoat the rims, the wheels had to be torn down, then re-assembled once the painted rims were returned. Note that the front 21 matches the 21 on the rear for that spindly, early look.

full right

JR put the bike up with the front end, rear fender (it had tight clearances, so they mounted the fender before the wheel) rear wheel and front wheel, so it was a rolling chassis. Then the engine was installed (after the powder was shaved away from the mounting areas) and the transmission in that order. Before the driveline was tightened, he mounted the inner primary to insure proper alignment. Then the battery box was installed.

rear shot

Next the electrical components were installed so that the wiring could be run between the gas tanks and hidden from view. Then the gas tanks/oil tank was installed on the backbone of the frame. Jim originally bent solid tubing oil lines, but they leaked some and tight bends were threatening oil flow. “I was concerned,” JR said, “Shovels and Pans need a lot of lubrication, quick. If I could, I’d pour the oil in through a big funnel. He was concerned about the myriad of hard bends and the small I.D. of the tubing. “I chose to use a larger diameter rubber tubing.”

right rear angle

Then JR mounted the brakes, which were both disc and mostly Performance Machine components. Final components followed including the primary drive, the handlebars, headlight and internal throttle to the S&S carb. Note the lack of controls on the bars.

right side front angle

“The engine fired off the first time,” JR said smiling. “We planned to Jet Hot coat the handmade exhaust pipes, but the boss, Rick Fairless, voted for chrome.” After the bike was fired and tested they yanked the pipes for dipping.

If you’ve read the previous installments, you caught the sixth wife threat looming over Bandit’s head. After five wives he has a deadly code, “No more wives”. So he drug his cowboy boots in a dire effort to stay out of Texas. He’s hoping his tactic worked, that the lovely Lena Fairless has grown and lost her desire to chain Bandit down one more time. She’s almost of age and being sought after by a line-up of young Dallas riders. Hopefully, one will sweep her off her dainty feet.

seat, trani and lower controls

Bandit remains in California and awaits the arrival of the 1928 Shovelhead via a Truck from American Iron Horse, the custom bike manufacturer in Dallas. Then we’ll road test the scoot ourselves and take the photos needed for a full feature on Bikernet and in a bike magazine. Hopefully soon it will rumble down the old streets of San Pedro, its home.

–Wrench

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Sturgis 2000 Project Bike – Bandit II Lives

Each custom motorcycle has a story. That’s one aspect of this treacherous world that sets it apart from stock bikes. Stop any rider of a chop and ask him about his bike and he’ll either punch you in the face or tell you how he started to build his bike, lost his wife and family in the process, and had to sell his home and move into a rented garage in order to complete the project. There’s a story of romance, heartbreak, hard work, and struggle behind any bike. This one is no different.

Now comes another saga, equally terrifying, equally fraught with intrigue and heart. This tale of woe begins five years ago with a project conceived with Ron Simms of Bay Area Custom Choppers. The plan was to build a bike as a tribute to the ’30s. But times changed and attitudes became harsh as the unit came together. The more we worked, the farther the project ventured from the reality of the hard-riding world.

Ultimately, the bike was finished and featured in the February issue of VQ magazine. As a tribute to all who worked on it, we will feature the entire list of talents that it took to complete (…see the partial list of the crew). The sad part of the story is that the bike was ultimately unrideable. Hell, we couldn’t even trailer it to shows without damaging the chassis, and the bike was put up for sale with less than a couple of miles on it.

But we don’t like the idea of selling something that our brothers helped us build and a suggestion was made to turn it into the ultimate ground-pounding, coastal-bar-hopping bastard. We pondered the thought. We kicked around the years it took to build it in its current form, the times we went through, the love that was lost and gained, the adventures, the rides, and the wild times to come. We thought about Sturgis 2000 and what to ride. I spoke to my brothers. We had considered riding old bikes. So the gauntlet was tossed into the ring. Build a rigid flyer from the pieces of the Bandit II and keep it alive, or put dual carbs on a ’48 Panhead and take our time?

Ah, but the Bikernet staff can’t proceed with anything that’s status quo, we’ve got to tear the whole enchilida to the ground and start over, and do it with a vengence. At another meeting at Harold’s dive bar in San Pedro while tossing back stout glasses of Jack, a contest was conjured up. Bikernet East (the chicken-shit Agent Zebra who couldn’t hold a job in Los Angeles and escaped to Miami with his European nymphet) against Bikernet West (Bandit himself, riding a Daytec Rigid). Since the homeless, jobless bastard of Barstow doesn’t have a dime to his name, but still writes vile stories about the upstanding members of Bikernet, we voted to build him a bike to ride to Sturgis. Bandit was already tweeking the drawing board with parts from the Bandit II, hence a contest. Bikernet East rides against Bikernet West to the Badlands and we’ll take a vote as to who has the coolest bike that makes it. Yeah that’s right – gotta make it there to be voted on.


Photo One
As it turns out, we will be able to use the entire driveline from the Bandit II for the Bikernet West rigid chop, including the 98-inch S&S, Simms-built motor (photo 1) and Custom Chrome transmission. It will be placed into one of Daytec’s 4-inch stretched, wide-tire rigid.
The Harley-Davidson narrow glide (photo 2) will stay with the original Paughco frame for the Bikernet East project and a new long front end will grace, perhaps a Weerd Brother glide, the Daytec chassis.
Photo Two

Photo Three
Two Road Wings 60-spoke wheels have been laced and mounted to Avon tires. The front will be a 21 with a 5-inch wide 18 on the rear. And Bandit picked up a Yaffee sidemount license plate/taillight. All the brakes and controls will remain Performance Machine (photo 3).
Harold Ponterilli will paint the reincarnated Bandit II cobalt blue with ’60s metal flake silver flames touched off with white pinstriping. The Bandit II will live to fly through the streets of Long Beach, Pedro, and L.A. And perhaps, if all goes as the Lord of Choppers dictates, across the desert into the Badlands this year.

You’ll see the entire saga unfold on bikernet, good, bad or ugly.

Ride Forever,
–Bandit


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Sturgis Shovel Part 6

customecycle eng.

chain instructions

Here we go. I’m relunctantly behind the eight ball, or more likely the 5-Ball in this case. The bike is nearly complete and I haven't caught up with the articles. For the most part I was working at Primedia on the bike mags and didn’t have time to breath. No fucking lame excuses. Let’s hit it.

My original plan called for brass sculptures to hang this bastard together in a purely Bandit way. I messed with some odd heavy brass cloverleaf rod that was over a ½ inch in diameter. I wasn’t having my usual creative luck with bending or messing with this material. Kent from Lucky Devil Metal Works in Houston recommended that I use silicone Bronze rod and I’ve since messed with it. I shifted gears from Gargoyles and sculptures to pure mechanics. I started drilling holes is everything.

I discovered a piece of ½-inch wide strap that I thought was copper. Remember that the notion behind this mess is to use as much bare metal as possible. As it turned out the strap was brass so I gave it the Scotch Brite treatment and went to work. Before I made or positioned the rear Custom Chrome chain I needed to align the wheel, the transmission and the engine. I used my BDL inner primary and pulled the loose engine and tranny into position. Then I centered my chain axle adjuster and installed the chain using the CCI instructions (above). I have an old chain breaking tool, so I took out just enough links.

With the chain in place, aligned and adjusted the wheel using the Doherty wheel spacer kit (a life saver). I couldn't mess with the requisite chain guard until all was in the correct groove. Although the Paughco custom frame is designed for a belt, I choose the old school route and it worked out well. Lots of extra space to mess with.

peices to make brass chainguard

I dug through my drawers of tabs and crap that I’ve had around for 25 years. In the old days Mil Blair would call me from Jammer from time to time and tell me when it was time to shit-can scrap iron. I picked up tabs, spacers and brackets by the fist full and I’ve been moving them from place to place ever since. But damn, when you need a tab it’s bitchin to find just the right size in a drawer. Since I was going nuts with the drilling treatment, I matched the work on the frame with holes in the chain guard and counter sunk the edges for a more rounded look.

chainguard peices drilled

I also hit the top motor mount with a similar treatment. To give it a bit of consistency I measured from center to center on the holes and made all the holes the same diameter, 1/4-inch.

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top motor mount drilled

The hole deal became an obsession. I started drilling ¼-inch holes in everything including the Joker machine foot controls. I also went after Russell Mitchell’s Scotch Brite code. I swallowed hard and rubbed a piece of chrome with the coarse material and discovered that chrome reflects everything until it’s brushed with the wiry fabric. It gave it a raw material appearance and I decided that it was cool but a pain in the ass to do.

1 before controls

Again, I drilled the holes the same space apart, ¾ of an inch. It’s not always that easy, though. Sometimes the formula just doesn’t work. I use a pair of calipers to hold and mark the distance from hole center to center. If a hole ends up being located too close to an edge of the material, I back off and try another formula. Make sure to plan before you start drilling.

2 drilling foot controls

Here’s that damn brass stock. I was determined to have Brass, Copper, Stainless, Aluminum and a bare metal effect on the frame. You’ll see shortly how it worked out. I couldn’t bend that brass shit without destroying it, so I made the shift linkage out of it. I cut it off on a bench lathe and drilled and tapped the ends to 5/16 fine threads to fit the fine thread heim joints. Then I drilled the rod and countersunk the holes to remove the sharp edge.

3 shift linkage w holes

Samson

Here’s one of the Joker Machine control sets, rubbed with Scotch Brite and drilled. They make fine controls, some of the best. You can adjust these puppies anyway you choose to fit your riding position, inseam or foot angle.

4 finished forward controls

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Before I leave this chapter I’ll touch on this new petcock from Spyke. It’s incredible, if it works well. It’s designed to give you every option for positioning and spigot direction. I ran into only one problem. No wrench lands to help tighten the bastard.

petcock components

Check it out. You can run it faced in any direction and still read the switch locations and turn the knob without a lever smacking the frame and components. The spigot set allows builders to face the gas line in any direction.

petcock w straight spigot

I used the straight spigot and took off one of the fittings because my tank threads are female. The only problem I had was tightening it down, but I’ll get to that after the powder coating returns from Foremost Powder in Gardenia, California.

complete petcock

This puppy will revolutionize the industry for petcocks, if it works. I’ll let you know in a week or two.

Ride Forever,

–Bandit

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