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Sturgis 2000 – Part 2

That afternoon, I finished the weekly update and jammed for the tilting garage. Nuutboy had already broken under the extreme pressure and hauled ass for foreign shores. Wrench checked into rehab for the 24th time.

He had been awake for three weeks and was beginning to look like the guy from the “Living Dead.” Japanese Jay threw up his hands, jumped on the bike from the Harley fleet center, and hauled ass for the border. Renegade bitched and moaned, but under his breath, after smoking several joints, said, “Nice bike.” We knew then I was good to go.

I dialed Giggie in a frenzy, “Could I have knocked the clutch hub loose?”

“Don’t sweat it,” he said, “It’s tight, but what about the plates?”

We had installed a plate wrong and metal-to-metal grating was taking place. With that fixed, I moved on to a shim to prevent the starter jackshaft from peeling away the aluminum on the inside of the BDL support bracket. I was beginning to feel that tight feeling of a motorcycle without any loose ends, except for the speedometer, which I was holding in my hand behind the top triple tree. It seemed to fit and I ran the cable. No problem except the cap holding the cable into the bottom of the speedo didn’t seem to work. It came with another cap and that didn’t work either. My mind raced with options. Throw it into the street and forget it? Find something with the correct thread size and make a cap? That seemed to be an option and I jumped into the flamed T-Chicken and roared to the marine store.

 The threads were fine and the same size as any toggle switch nut, except nothing was available except toggle switch waver nuts. I tried the hardware store. The owner who never smiles, then the employees, the Asian with one bad arm who doesn’t speak, and the Hispanic who is always eating burritos no matter what time of day it is pointed at the fastener wall and ignored me. I searched and searched until I had to ask for help. They shook their heads and I searched some more. I screamed, they hid behind paint cans. I couldn’t believe that they would have every size 1/2-inch nut except this one. I roared off to Neptune’s electronics. The owner, in the shop that hadn’t changed since the ’50s, looked at me and said, “Yep, had some of those, but I don’t know where.” He didn’t and I left feeling dejected. It was almost 4:30 as I tore along the harbor while dialing the cell phone. “Phil,” I said gritting my teeth, “You know anything about speedo cables?”

“Yep,” he said, as he eyed my CCI cable, “it’s easy to get these things wrong,” and referred me to Drag Bike Engineering on Artesia Boulevard in Gardena. I drove up Western Boulevard, which sucks. It runs north and south through the middle of the Palos Verdes Peninsula. It’s a four-lane boulevard that’s bordered by every goddamn franchise jip joint, fast food place, square boring store front on the planet. The only item it contains more of is stop lights. So I drove, and stopped and drove, and the street narrowed.  I rolled out of San Pedro into Lomita, then Torrance and into some places I had never heard of when I finally hit Artesia. I hung a left and there was Drag Bike Engineering, a clean, well-stocked shop. Phil told me to ask for Jim and I did. Only two knowledgeable riders were in the pristine shop and one said, “Don’t I know you?”

I looked at him hard and thought about all 30-some years I’ve been riding and stumbling in and out of events, parties and runs. I hadn’t a clue.

“Yeah, a couple of years ago at Kern River,” he said, smiling.

The most vivid memory of the Kern was hitting a guy in the face with a bottle of Cuervo Gold ’cause he pulled a knife on one of our guys for the second time. I warned him the first. It wasn’t him, thank God. I introduced myself again, apologized for not remembering anything except what was on my check-off list for Sturgis and asked about the cable.  

Jim came out from the back. “Yep, those cables are tough to match.” He wandered over to his rack, pulled off another CCI cable and tossed it on the counter. “See if this will do the trick.” I pulled my knife and began to slice at the plastic wrapper, immediately slitting my thumb wide open. Maybe the pressure was getting to me. The cable was perfect and I bled all over his counter. Jim gave me a Band-aid as his partner put a plastic coating over the braided cable and I hit the road.

Good byes are tough, sometimes, and we bounced joyously into the wee hours before she slipped from my arms and into the harbor night. Blissfully high on several stimulants, I attempted to mount the speedo. I had to drill a 3/8-inch hole in the top triple tree. I did so crooked and with that disappointment dampening a near-perfect evening, I went to bed. I was beginning to cut into overtime. Had the Agent left from the east coast? I could care less. He had his bike a month ago. If he chose to dick around, well that was his problem. I had my list to contend with.

The final nights were spent saying goodbye to a woman who had made my summer come alive. She was different than so many women I had met. There was no pretense. She had been born and raised in San Pedro and she could give a shit less about Hollywood, stardom or money. She lived a simple life as a single mother of three kids while looking after her aging father. She had roots and was securely attached to them. There appeared to be no agenda, although since splitting from her abusive biker, druggie husband of 15 years she felt ripped off by him and life. She wanted the family /husband and ordinary home and hated the fact that it all was torn from her.         There was also something nasty about this woman who seemed to glide along on tender feet. Her dark wavy hair looked wonderful no matter how she combed it. It seemed astonishing that if she grabbed it and shoved it into a rubber band she suddenly took on a whole new look, yet just as beautiful as the one before. She also had a thirst that once unleashed seemed to permeate her being. If I cared for her, she blossomed, like a brilliant sunlit bloom. And so her sexual appetite was replanted in fresh soil to flourish. It’s as if a woman needs only to have the door carefully opened and the bud goes wild.

As I sat back and watched this flower bloom again and again, I relished the minutes we had together. Although my body was floating on air, my mind was aghast with the trivial elements of the trip. I awoke with a start. Only 24 hours to go. She held on as I threw socks over my shoulder into the pile burying the Bandit’s bed roll and began a hectic countdown.

The morning began with calls to the patch maker.

He gave me some bullshit story about a supplier overseas after the son of a bitch told me they did all their work in-house. I made my way to the garage and reinstalled the speedo several times, corrected the clutch and then hit the spare bedroom and the pile of laundry over the bedroll. I loaded it and unloaded it, checked and rechecked. Then I slipped the heavy bag above my headlight. Tie wraps usually work well to hold it in place, but sometimes not well enough. It seemed to shift six inches off center as soon as I stood the bike upright.

I fired the loaded bike in the late afternoon and headed for a refueling station. The Blue Flame had less than two miles on the new speedo when I pulled it back into the garage for final tightening. It was good to go and she was about to come. I locked the back door. The next time I would open it would be to head out at the crack of dawn the next morning.

I had planned to wake up at 4 a.m. and leave at 5, but when she rolled on top of me, for some reason I couldn’t move or toss her aside. I didn’t struggle, but as the sun broke above the harbor like a fresh egg cracked into a hot frying pan, I pushed the rigid into the growing warmth and fired her to life. I pushed off with a full tank of gas and no idea of my capacity or mileage. I rolled along the harbor as the 18-wheelers were beginning to rumble in and out of the teeming container docks. The tug whistle blasted above the sound of my modified drag pipes as I rolled onto the freeway heading north to the 91 and north again to the 605 and north again to the 10, where I would set for 430 miles, heading east to Phoenix.

I have a code, that I like to cut through at least 100 miles the first leg out. Depending on the length of the day, I slice off smaller chunks as the day dwindles. You know the saying: “Let’s ride, we’re burnin’ daylight.” My first stop was 101 miles out and the tilted, 3.2- gallon gas tank took 1.841 gallons. That was 54 miles to the gallon. I stopped just past Yucaipa, and I thought of Rip and all his trips from Yucaipa to the Valley. ‘Bout 100 miles in rush hour traffic to work on a motorcycle is nothing to sneeze at, and it’s surprising that something other than motorcycles killed him. As I fueled, I started to strip off the outer layers. Since it was cool when I left, I had on thermal undies, Wranglers, an Excelsior-Henderson sweatshirt, the Prison Blues denim and little Joe’s leather vest, except this one I ordered in brown. I had to wear something different and it was cut larger than the first black one. I would like to be able to afford another lambskin shirt out of brown, also. In the process of stripping off the jacket and strapping it to my bedroll along with a spare primary belt, I bungeed the bedroll to the trees and bars and it quit bouncing around.

        I rode another 30 miles and came across Hadley’s, a famous spot for date shakes. Unlike my usual gotta-get-there demeanor, I pulled off the freeway and took a break. Already I was feeling solid about the bike as I stood and watched the sun turn up the amps. The outlook for flat Phoenix was 115 degrees of misery, and I would be riding into the pressure cooker just when the flame reached its max. Behind the scheduled departure time by one hour, I felt both the pressure to keep moving and the release of being on vacation. Yet was this competition with the bastard on the far coast a vacation? Or was it an endurance contest to test my cracked and bruised bones to the Black Hills on a rigid? A rigid? I pondered the question. I hadn’t noticed any discernible terror permeating my 52-year-old muscles or frame by the rigidity of the structure I was riding. Was I deceiving myself about the ride or was it acceptable? Without checking a damn thing on the bike, I gulped down the mixture of dates, bananas and ice cream and hit the road. Damn, that was delicious, but I had a desert to cross on a new motorcycle, through a no-man’s land during the sizzling summer.

I kept telling myself that this Sturgis would be different. I was riding a rigid. I would take it easy. The bike needed a break-in period, it needed to be checked out, watched over and I wasn’t no spring chicken. Fuck all that shit. I had worked hard all summer building two bikes. I’d been riding bikes before I drove a car so I wasn’t going to change my style. I rode hard and the bike was going to be forced to handle it. I kept moving up the freeway, through Palm Springs toward Blythe, on the border of the sunshine state and Arizona. For me, Blythe represents reaching the outskirts of Los Angeles and escaping into the forgotten lands of a desert, of Indian reservations and not much else. I like that. I enjoyed the two-lane road that meandered through the low shrubbery and intermittent cactus, surrounded by miles of fine white sand that stings your eyes and catches in the sweat on your sunburnt brow. There’s a silence out there, a solitude that’s hard to find in L.A. Sure, once out of the city there are other counties, other communities, but it’s all the same. One franchise after another, shouting at travelers from the sides of the freeway.

I needed to get away and I don’t feel as if I’ve gone a mile until I hit Blythe. It’s a small, sun-bleached truck stop in the middle of nowhere where a biker can refuel and have a meal, then ride a mile to the border and shit-can his helmet. The remainder of the trip would be helmet free. I pulled in under a canopy at the Chevron and refueled. It was hot and I took my slicker, spare drive belt and Prison Blues jacket off my bedroll and unzipped the tool pouch. I have a pack of Allen wrenches in the pocket. I went in the station after refueling and stretched in the cool air of the interior. The two girls behind the counter gawked at the road warrior standing before them and hurriedly gave me the change for my jug of chilled water. I could feel them checking me sideways as I walked into the sun. I had passed a caravan of VW drivers on some sort of product test. The group of Europeans compared notes about the cars and tried to discuss my stretched chopper with me. I don’t speak German. Hell, even my Spanish is rough, but I made do.

        I tried my best while adjusting the peg angle on the Joker machine forward controls, to tell them the code of the west and how choppers had taken California from the Spanish. They wandered off pointing at the Blue Flame in amazement. The bike was handling well and the ride was superb. For A rigid, I seemed to be floating on air. I must give the H-D folks the credit and Nuutboy, the man responsible for narrowing the seat pan and building a support frame under the seat. There was no side-to-side slack. The up and down movement was unhampered and the springs carried my weight without a problem. When I first hit the road, I was concerned about my fat-assed weight on the two spindly coil springs and tried to sit forward on the seat to prevent fatigue and over extending their life. I realized before long that there was no way I was going to put my riding position behind the longevity of the springs. I couldn’t stay focused on preventing trucks from running over me.

The Joker Machine pegs were well designed and executed. The were designed to allow me to change the angle in case my feet were vibrating off the pegs and change the pivot angle. I made one of the pegs flat and slightly lifted the heel rest on the other. It was a test. The polished chrome surface of the pegs was slick and my old Niki hiking boots were dancing off the surface, precariously close to bouncing off the brutally abrasive concrete below.

I chose to wear these leather, low-cut boots for a couple reasons. I generally wear leather cowboy boots. Here’s why: If you wear tennis shoes or rubber soled boots and need to put your foot on the pavement while the bike is rolling, anything that sticks will shove off to the rear and you’ll immediately find yourself bouncing along on your knee. If you can’t put your foot down in an emergency, what the fuck good are you? Many riders wear rubber-soled boots for a specific reason: They’re resistant to oil and chemicals. If you’re in dust or dirt and trying to push your machining around, you get better traction (you should be riding, not pushing). But that’s slow-speed shit. To me, it’s the fast shit you need to concern yourself with. Your boots should have tough but slick leather soles for serious survival. So when picking my wardrobe for the run, I wanted something with some give for the slick foot pegs. Leather soled boots would glide right off. On the other hand, I wanted something hard enough to be less than tire-sticky on the pavement. These hardened Nikis seemed to do the job. Fortunately I never had to test their high-speed capabilities. With the pegs adjusted and enough water in my gullet to keep me from passing out in the heat, I rolled out from under the shade of the gas station canopy and back into the blistering sun.

I pulled off the side of the highway under a sprawling billboard welcoming me to the Arizona desert ahead. The sign said freedom to me. I wanted to yank off the jockey-styled helmet and throw it in the gulley with the creosote, tumbleweed and empty junk food containers that line Interstate 10 all the way to the east coast. I let my helmet go a couple of years ago in Utah on my way to the rally, but this year my budget was tight. It took every dime to build the bikes and pay the bills before I headed out. I left Los Angeles with only a $100 bill in my Wrangler pocket. My brother in Phoenix would refill my run fund because I had put our Sturgis motel on my credit card. I would take his cut in cash. Enough cash to keep me going, I hoped.

With 160 miles left to make the 429 to Phoenix, I kept rolling. I was already confident that I could make 100 miles without hitting reserve, so I cleared the trip gauge before I left each gas station and it acted as my gas gauge. As I rolled into the desert, the sun was reaching noon high and I thought about the machine beneath me. There’s a sense of fight and might or doom and gloom in each machine I ride. You just know after a couple hundred miles whether the bike is good for the long haul, hanging on for dear life or crumbling under your feet. It’s a matter of sound, vibration and a feel for the driveline balance. I had worked hard to keep the driveline poised, but I had no concept of how the Daytec frame, the Weerd Bros. front end or the Road Wings wheels would stand up under the continued strain. I had been disturbed at the poor pre-load spacing of the Timken bearings in the wheels. The company seemed to be floundering. A collapsed wheel at 80 mph would make me wish I had skis strapped to my ankles. I had allowed a longtime friend of mine and a man who understands and owns long bikes ride my bike during the break-in period. I rode along side him on his black West Coast stretch. I concentrated on watching the frame and front end on the uneven surface of the Santa Monica Freeway. I was surprised to see a 14-over front end work that well. The polished aluminum tubes glided effortlessly up and down after I had installed six ounces of heavyweight Rev Tech oil in each already-wet tube. If the front end had been dry, we would have poured eight ounces in each. The wheels were hard to read. I hadn’t balanced the front, but it didn’t seem to hop on the grated concrete. When the pavement was smooth, the bike appeared to glide along.

As I reached the California border, I knew I had over 500 miles on the engine and could raise the speed limit. Until that point, I had kept the revs alternating and not locked on any particular speed, but now it was time to start checking the vibration barriers. I wanted the engine and driveline to hang tight up to about 80 mph and so far the vibration was minimal past 70, so I worked up the speed slightly to test the resonance. Some 20 miles past the border, I began a 75-80 mph test. 

The adjustment to the foot peg angle worked perfectly. No longer was I forced to put slight pressure on the outside of my feet to hold the hiking boots on the pegs. The back and forth pivot adjustment seemed to afford me a better position for resting my feet. At times though, I wished for mid controls. I could push it to 80 mph and my feet stayed on the pegs. I began rolling at a constant 75-85 mph range. The driveline appeared to be tight. I would need to check fasteners once I rolled into Phoenix. They would tell me how the frame felt about the ride. 

Something else milled around in my feeble brain cells, besides my melting forehead and Agent Zebra on the east coast with a two week head start. I knew how he rode, how he abused motorcycles. He would be lucky to make it to the Florida state line. Aside from a mental check list of a myriad mechanical considerations, there was another woman seeping into my consciousness. A silky-haired Asian woman with dark eyes and a taller-than-average form. We had never discussed a relationship like I had with the dark-haired beauty. Sin would just stop by from time to time at lunch and crawl into bed almost without a word. She was emotionally soft and timid. She studied at Cal State Long Beach, something about sea life, seals, otters and such, but she grew up in San Pedro. She was young, in her late 20s, and I knew she would be moving on when the summer ended. She was a bashful volcano, waiting to erupt on several fronts. As Sturgis neared, I had become so caught up in what had to be done that I didn’t pay attention to what was going on around me. Sin became suddenly sullen about a month out. She didn’t say anything as I babbled about the bikes, the Web site and the trip. At first she seemed preoccupied with a buxom blond named Coral, whom she met at the beach a half mile away. 

Coral was obviously bi and aggressive and was tempting Sin into a fling. The encounter became hot bedtime talk and our love making hit an all-time fevered pitch. Sin was aware that she was attracted to the hot blond with the bubbly personality and tits to match. Sin wanted me to watch out for her and began to talk about a tryst at the headquarters. Although quiet and bashful, Sin had a complete back tattoo with a Geisha girl at the center. A mermaid covered one shoulder, but the Geisha girl, fully clothed with a gown that flowed down her spine, was the center of intrigue. The woman in the tattoo seemed torn, yet proud and centered. As Sin bent over the bed, she talked about Coral’s body and her touch. I looked at the permanent illustration of the Geisha and could see the questioning in her eyes. I had told Sin about the dark-haired one and she respected my involvement and didn’t pressure me. This was all supposed to be fun but I sensed her attraction to Coral was growing, and I knew from Coral’s e-mails that she was hungry for Sin’s tall form, milky skin and big boob-job tits.

The mixture was pure ecstasy for me. I was dancing on a dangerous cloud and as I headed across the desert, gradually twisting the Joker machine throttle farther and farther past the 85-mph line, I realized that emotions were beginning to reach a collision point. Coral was introducing herself into my life, one that was being shared by the unknowing dark-haired beauty with a quiet stillness about her and Sin, a women so beautiful I knew the thought of keeping her was out of the question. It was a firy bouquet that couldn’t bloom for long. 

An 18-wheeler retread exploded and pieces of tire jettisoned in every direction. The truck directly behind the offending vehicle veered and for a few treacherous moments it acted as a steel snake slithering in and out of my lane. I may fall apart in some situations, but in an impending accident I become calm and watchful, hoping to make the appropriate maneuvers. I kept my eyes open for a slight movement, an escape hatch, or another idiot to become involved. I blasted through a cloud of dust and returned to my thoughts of Sin’s tits bouncing below me, her sleek youthful fingertips taunting her nipples, and her words of lust toward another woman drawing me to the brink. Many times I craved for the bikes to be completed so I could have Sin over more.

Tonopah finally showed up on a sign as I careened past at 85 mph and the ambient temperature passed 100 degrees. I pulled in and refueled. I was still pulling down 50 mpg, which blew me away. Theoretically I could get 150 miles out of this shapely 3.2-gallon Sportster tank. One of these days, I would like to take two weeks to get to the Bad Lands. I’d like to ride like a fuckin’ tourist, taking all the small roads, gawking at the tundra and pulling off at the viewpoints to check out the majestic canyons. Instead, I ride like I have one day left to live, like I will receive a ten spot for every vehicle I pass, and I want to make a million in a day. It’s fun, I can’t deny it. On the other hand it’s ridiculous. A small Lexus will do 160-mph without blinking an eye and could out-accelerate, out-maneuver and outrun my ass, yet I’m the one pushing the limits. Guess I’ll never learn. I had an ice cream in Tonapah and every son of a bitch I passed over the last 100 miles gently rolled by while kids in the back listened to CD’s and the folks bitched about loud bikes, promising to write their senator when they returned from vacation. Truckers I had blown past rolled on by and by the time I got back on the road I could ride for all I was worth (not much at the moment), and I could just catch ’em before I hit the city limits of Phoenix. But goddamnit, I was going to give it a helluva try. I fired up the Blue Flame, dropped the clutch and wheelied onto the freeway. “Look out you bastards, I’m comin’,” I screamed as I hit 80 mph and merged into the No. 2 lane.

I have yet to read a map before entering the Phoenix freeway system. I always roll in and wonder where the fuck I am. I ask around and finally find the way to Easyriders of Scottsdale. This time, the I-10 interchange was closed and I was forced to exit. As I pulled off the freeway, I asked a bunch of Native Americans in the pickup next to me how to get to Scottsdale. They looked at each other in bewilderment, pointed in several directions and finally the driver gave me directions that I couldn’t understand and was dubious to believe. I’m more and more surprised when asking directions of locals, the percentage who don’t know where the fuck they are. Most can’t speak English, especially kids. I asked one kid where Broadway was in Phoenix. He didn’t have the slightest. Ironically, the gas station he was working in was on Broadway.

I finally got the word that I could take a big busy street directly into Scottsdale or take another one that led me through a bad section of the area on the way to my destination. It was 115 degrees when I pulled off the freeway and started bouncing from one stop light to another. My informant failed to tell me that the street I chose lead me directly into the international airport, so I suddenly found myself weaving in and out of terminal traffic. I came out of the airport unscathed and was dropped onto a freeway. I was fuckin’ lost.

The freeway lead me directly to the one and only Scottsdale offramp and I gladly jumped off the freeway. I knew I didn’t have far to go to get to downtown, but I could sense the engine was tiring of the 118-degree heat and needed a break. It had performed perfectly and deserved to relax. I pulled into Myron’s Easyriders store adjacent to his Billet Bar, coasted under a canopy and shut off the engine. It ticked a sigh of metal relief as I walked into the shop and shouted for service. Fonz, the parts man, and Myron stood basking in a frosty level of air conditioning. Brownie, a veteran mechanic, immediately checked out the Blue Flame, changed the oil to straight 60 weight as prescribed by the manual for consistent temps above 80 degrees and recommended an alternator plug strap. I had made a mental note to bolt one in place several times, but never acted upon it. One of the guys handed Brownie the strap and he eyed it suspiciously and looked at me. “You like this one or do you want me to use one that works?”

        “Needs to work,” I said, and they found a Custom Chrome strap that I hadn’t seen before. It is held on by two case bolts and the plug can’t move.

        Myron owns the ER store, the bar next door and the Scottsdale Worlds gym, so when I’m in town, I have Brownie work on my bike while I hide under the misters in the Billet Bar patio and play pool. When the master of disaster can get away, we head to his gym. I was behind in my workouts so we hit it hard — chest, triceps, back, biceps and abs. I spent two hours trying to make up for sporadic workouts over the last two months. Myron’s gym doesn’t have that day spa look of soft tones and plush carpeting. It’s more reminiscent of the iron pit at San Quentin, if they allow them anymore. There’s lots of chain link separating various areas of equipment. Lots of mirrors, black rubber padding and polished diamond plate. The ceiling is high and industrial and the brother spends 11 grand a month on air-conditioning in the summer. Cindy, Myron’s wife, runs it and teaches aerobics. That evening, I had dinner with Myron and Cindy at their home, with three snarling dogs at my side throughout the meal. I wasn’t sure if they wanted me or the marinated chicken breasts on my plate. I sat very still and tried to make idle conversation before I returned to Karl’s house for the night.

Karl is the fire chief for the rural metro area of greater Phoenix. He’s about 6-foot-3, 250 pounds, an ox of a man with a constant smile. Although it was 118 degrees during the day, the thunderstorms rolled in by the late afternoon and hit hard in the evening. Just as we were about to bed down, lightning rocked the windows and slabs of sideways rain slammed against the stucco home. Tree branches broke off, filling the pool with pine needles. Ten minutes into the gale, the lights went out and Karl went into action. He’s been trained to be calm when the shit hits the fan and he did just that. He gave orders, checked for electrical outages and possible fire hazards, then settled the rattled family down. His wife, the bouncing beautiful Cheri, is an emotional whirlwind unplugged, which seems to control big Karl. I was trying to sleep on the couch while the women screamed at the crackle of lightning and the crash of timbers. Flashlight beams crisscrossed in the darkness. I like Arizona, but the heat coupled with violent storms had me itchin’ to get the fuck out of Dodge. It was time to move. 


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Sturgis 2000 – Part 4-2

 

The Harley shop in Green River didn’t have it, nor did any of the other bike shops in the valley, but there was a shop in Aspen. It wasn’t in the phone book and couldn’t be reached by directory assistance. I called the Harley shop back and was given the number for Aspen Custom Motorcycles. I dialed and there was only an answering machine. Tired and dejected, we rambled back toward town. During one of our last installation attempts, we broke off the stud that held the rear tab in place. Now we needed an auto parts store for a large hose clamp and some rubber insulation to prevent the clamp from tearing through the durable powder coating finish.

We pulled up in front of a Napa auto parts store and parked beside a blue and silver pickup with Krylon letters across the back window, “Aspen Custom Motorcycles.” Inside, a thin man with dark hair and youthful features leaned over the counter wearing a black Aspen Custom Motorcycles T-shirt. I introduced myself and he asked us to follow him. Two blocks away, this guy had his shop set up in a single storage unit stall (970) 544-9419. His undercover shop was complete with three stage creme sealer and we bought his only kit, thanked him and hauled ass for the Swank Hotel.

In front of our room was an outdoor corridor leading to the bar and outdoor pool. I picked up several towels, borrowed a large bucket and we went to work. The first stage was a mixture of water and a strong detergent that was supposed to soak in the tank for four hours. We didn’t have the time and let it set for an hour. In the meantime, the guys in Randy’s room where having trouble with the plumbing. After I flushed the toxic mixture into a bucket, I poured it down the toilet in Randy’s room. I knew I should have stopped, but I was beyond the point of no return. I returned to the bike for stage two – flushing the tank with a strong solvent. Again the remnants of the explosive liquid were drained into the toilet. Meanwhile, hotel maintenance men and managers descended on Randy’s room, where a couple of riders had set up their joint rolling station. Plungers, tools and snakes were moved from room to room. Four rooms were effected and they were going to have to snake down from the roof. Randy shook his head.

“Won’t work,” he said and poured the final stage of thick milky fluid into the tank. This process included sloshing the creamy liquid around the tank for 10 minutes, letting it set for 20, then sloshing again before draining. Randy sloshed and coated the lining of the tank for what seemed to be hours, making sure every crevice received its fair share. By this time evening was upon us. The tank was supposed to dry for 24 hours. I didn’t have time and Randy suggested that we use a hair dryer to speed up the drying process. The instructions specifically warned against the use of hair dryers because the final process was extremely flammable. Randy continued draining the thickening substance back into the bottle it came from, as we pondered the question. At one point, we tried putting the tank in front of the air conditioner to augment the flow, but there had to be a better way.

Finally someone hit up the maintenance crew for a shop vac. As the sun sank, we started sucking the fumes from the tank outside our room.

 

At one point, two girls showed up, one 22 and the other 27. They wanted to smoke a joint and party some, but the fumes held them at bay. Both were wearing shorts and tank tops and carrying shopping bags. One included a couple pairs of spiked heels that they quickly unwrapped and promised to sport for us. One had on a top buttoned up the front over no bra, and her tits were pressed so hard against the mint green fabric that the heavenly mounds creased the material. When she leaned over to slip on the shoes, we gasped in unison. Whatever it is that makes a woman’s body magic to a man, is a wonderful thing unless abused by either party. If a woman minds that a man gawks at the flesh exposed by too little clothing, she should cover herself. These girls didn’t mind. In fact, they enjoyed it and wanted more. We could have given in to them except we had a mission and a deadline. After the girls asked some probing questions and we didn’t respond appropriately, they rolled themselves a doobie and departed.

There was another problem with nubile girls finding their evil ways into our lives. We were staying with 100 of our closest, most gossipy friends in the same goddamn hotel. Speaking of gossip, I hadn’t heard from Zebra for two days. He was supposed to hook up with a pack of riders in Tennessee, and perhaps they roasted him instead of a pig. I didn’t know his whereabouts, but I kept calling his cell phone hoping to hear the number had been permanently disconnected.

At 6 a.m. Friday, the phone rang. Larry the mobile mud slide maker was leaving his room to meet me in the parking lot to lend me gas. I was hoping to sleep in, but noooo. I wrestled my ass out of bed and out to the bike with the tank. After setting it on the bike, it was difficult to tell that it had been through hell the previous day. I mounted it, hooked up the lines and went back to bed. I told Larry never to call me at 6 a.m. again and to keep his gas. I wanted to let it air for a couple more hours. At 9 a.m. we put gas in it for the first time from Howard’s truck, just a quart. We loaded up and hit the first station. We were Denver bound. Some of the guys were heading into the pass above, but rumor was that the straight shot was down to Green River, over to the 70 Freeway and into Denver. It was 30 miles out of the way, but we chose the straightest shot. The freeway is only two lanes wide but it meanders along railroad tracks and rivers toward Vail. We stopped for gas in Eagle and were passed by 30 Hamsters blasting onto the freeway. How they beat us I will never know, but I sent my navigator his walking papers the next day.

We caught the furry beasts outside Vail. Traffic began to bunch up and we kept riding faster, splitting lanes and running the gauntlet between the very fast cars and extremely slow trucks. Treachery was all around us as we crested a pass and could see the dots of a pack of bikes in the distance. The tank was holding and the bike hadn’t burped, coughed or sputtered. It could handle anything I dished out. I turned the throttle and it responded. About 25 miles outside Denver we blew past the guys in yellow and another couple miles down the road it began to rain, then hail. We ducked off the freeway, pulled on our slickers and found a log cabin watering hole.

 

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Sturgis 2000 – Part 4

The next morning, Myron and I got our asses in gear and loaded our scoots. Karl and Cheri were returning to Phoenix the long way through the mountains and Flag before getting home. We said our goodbyes and headed out. It was odd, or maybe not, that Myron and I were travelin’ without maps this year. We remembered the time we rode into Colorado by mistake and Mark the Warrior was mapped to the max. This was going to be an odd trip without a map. Sorta like sailing to Hawaii without a compass. We were flying by the seat of our pants. I babied the Blue Flame onto I-40 and tested it with my left glove. Not an ounce of vibration. It felt as if it was welded to the frame. I took it easy for another 40 miles then rolled it on. I had an entire fuckin’ tool box in the compartment of my handy-dandy bedroll. Hell, if it broke, I’d fix it.

We rode to Gallup, N.M., some 98 miles to the east, pulled in and gassed up. A big Indian behind the counter told us, “Just stay on this street til you get to the Mexican restaurant — best food in town. Hang a right there and you’re on 666 heading north to Shiprock. Should take you about 2 hours.”

“How about peach pie?” I asked. He just shrugged. An older gentleman dressed in Indian attire and turquoise jewelry looked at us through squinted eyes surrounded by leather-tough skin. “Two hundred miles,” he said. We looked at him, then at the younger man who ignored the bent over old dude with the knowing eyes. Something wasn’t right. We copped out and Myron bought a map. We rode the lumpy street for five miles until we came across the turn for 666 and the restaurant. Inside, we opened the map. He had purchased a perfectly good map of Utah. We weren’t going there, so I folded it and set it beside my napkin while I ate huevos rancheros, then asked the waitress how far Cortez, Colo., was. I’m not sure she knew what state she was in, but she delivered some mean salsa.

After eating, we strolled out to the bikes and the waiter followed us. “You forget this, senors,” he said, handing me the map. I waited for him to return to the restaurant then shit-canned the map. We don’t need no stinkin’ maps.

Myron’s wheel was clicking and it felt strange in the turns, so we had pulled it apart in Holbrook and found nothing. It sounded even worse as we pulled onto Highway 666 heading north, unaware of how far Cortez or Shiprock were. We just kept riding. The straight stretch from Gallop north was dry and hot, just under 100 degrees as we plowed into a junk yard of a town called Shiprock, named after one of the massive outcroppings in the desert. The roads were torn up like they were when we came through in ’97. We tried to find peach pie, but struck out, so we stopped at a McDonald’s for a shake. We were befriended by a small young Indian man wearing a camouflage hat and pants, a Vietnam ribbon and a tightly pressed denim shirt. He sat across from us, bent over in our direction and started the conversation like he had access to a couple of slices of black market peach pie. He glanced around the plastic franchise nervous like. His voice was slow and low and he peered at me like I was a passenger in De Niro’s “Taxi” movie. His eyes were deep and haunting.

He whispered about the Harley he wanted to own more than anything, a Sportster he was planning to leave his wife and kids to get. I got it. If anyone heard him tell that story and it got back to his wife, he was toast. We pulled our chairs closer to the young man and listened intently as he explained his dream. I gave him a Bikernet sticker while wishing I had a Sportster in my bedroll. I would have gladly given it to the man. You could see the intensity in his eyes, the longing and the desperation.

Apart from 15 liquor stores and the big Mac, the town had little to offer. On the outskirts there was a track of desolate homes indicative of the area. Each structure was about the size of a single, shoe-box mobile home. They were all painted brick red with white gravel roofs. A winding gravel path wound between them and small tufts of cactus. That was it. No garages, decks, driveways or carports. Each one was worn down by the sun and the wind that kept them engulfed in a cloud of dust. We noted the depressing atmosphere that loomed like acid rain over dying crops and got the fuck outta there.

It was only 31 miles to Cortez. We rolled in before 3 p.m. and pulled up to the Best Western inhabited by the Hamsters. In fact, so many of the furry beasts were riding out that they had taken over two motels. My first impression as we pulled into the parking lot packed with dressers was a question. Where were all the custom bikes? The Hamsters have a reputation for being rich and riding nothing but $50,000 customs. From the looks of the parking lot, and the lines of black dressers, I had run into a HOG chapter on its way to the rally. My version of the dubious Hamster mantra has always been a club for custom builders and custom bike enthusiasts. As far as I’m concerned, that’s still the case, although as the guys get older, most can afford something comfortable for the long haul. Arlen Ness still rides a full custom all the way to the Bad Lands. And as far as being wealthy, most of these guys weren’t born that way. They worked for it, building a business that finally became successful. So now they have some money and deserve it. They also employ many riders, like Phil and Karen Day of Daytec. You couldn’t meet more down-to-Earth people. Arlen began his working life as a postman while building bikes in his garage. It’s only idiots like myself who decide to drop everything, go through a divorce and write books for a living who are on the brink of poverty. At least I can say I’m not a yuppie.

The tank was still in place, Myron’s wheel continued to be round and roll as we pulled in just before a thunderstorm. Adjacent to the motel was a run down but functioning gym. Although the equipment was rickety and loose we hammered our bodies until we couldn’t walk and beat feet out of there.

Every year on the way to Sturgis, Thomas throws a major party for his wife, Cheryl. Tom and Cheryl ride from the Bay area to Sturgis annually on one of Arlen’s luxury liners. He pushes that black beast with red and orange flames, with his wife on the back throughout the entire trip, keeping up with us hot rods. Quiet and unassuming, they plow down the freeway each year dressed in all black, riding hell bent to reach the Bad Lands. Each year at one stop, Thomas makes arrangements to feed and pour for all the Hamsters to celebrate Cheryl’s birth and their relationship. I don’t need to eat or drink that night. It’s enough to watch Cheryl’s face glow as he introduces her once more to the rabid clan. She glows with appreciation and love for her man.

The “wind ’em up” call came at 7 a.m. the next day and a handful of riders jammed to breakfast, scarfed their eggs and omelets, asked for peach pie without success and rushed back to the motel to be with the gang as they rode out. We had 320 miles to go through Durango, over the pass into Silverton, up to Delta and into the mountains leading to Aspen. About 30 of us rode out together.

There’s nothing more boring than riding in a pack. You can’t look around, check out the girls or look for peach pie. You can’t stop to pick your teeth, scratch your ass or look at the valley below. You can’t fuck around and do wheelies or someone will vote you out of the club. Well, we learned this the first year and then gradually worked our way to the front of the pack and disappeared over the horizon ahead. If a club wants to look impressive, they should meet five miles from their destination and ride together into town. Riding in a pack is fuckin’ dangerous but damn, it looks impressive. It’s the slow guy in the middle of the pack who falls asleep and wipes out the rest. Since I was still testing the handling of the blue chopper, I held back as we entered the mountainous curves leading out of Durango along the narrow gauge railroad into the steep mountains ahead. The tank held fast as we rolled through the sweeping bends and I warmed up to the morning sun. Soon I was trying to drag something as I careened around one curve after another, reminiscing about the touring chopper four years ago and how I had to shift my weight to keep the bike as upright as possible until I could get to a welder at a gas station in Silverton.

 

As I cruised into the old mining town, I pulled into that same gas station and two of the guys who helped weld the swingarm into place were still there. One showed me his Knucklehead chop at the house behind the station. Some of the guys who hadn’t eaten breakfast were chowing down — another reason packs are a pain. So I grabbed my work gloves, saddled up and headed out of town with one Hamster wannabe behind me on his dresser.

Little did I know that this would become a day to remember. We blew out of town and into the hills beyond. The trip at that point was perhaps the most picturesque, with rivers running through the pines below as we rolled through Montrose, then Delta and off at 133 toward Carbondale. We were making good time until we came to a small canyon outside of Carbondale, where the road was torn down to the dirt, grated and driven on enough to become washboard. The rigid handled it well, but I didn’t like the jarring impact on the tank. It seemed to scream as I bounced from one pothole to the next ridge and gully for three long miles. When we finally pulled onto the smooth pavement, I knew I was in trouble. I had a new series of vibrations screaming at me. Another 30 miles and we stopped for gas in Carbondale. We had covered 122 miles. Although I was richening the mixture due to the altitude, I put a mere 2.216 gallons in the chopper for 55 mpg.

Aspen wasn’t far off. All we needed was fuel and 23 miles and we would be staring at a Jacuzzi, a pool and drinks. I looked at my cellular phone entrepreneur partner, Milo, and at my tank. Both the front and the rear tabs were broken and basically the tin tank with 25 pounds of gasoline stored inside was being held on with a piece of 3M tape a 1/2-inch wide. Milo shook his head, but I had to jinx the situation. “No problem,” I said, “I had to pry off the tape the last time. It’ll hold.”

Yeah, right.

Half way up the hill toward Aspen, I went over a slight bump in the road and the tank landed in my lap. Milo was in front and I lost him. I held onto the tank and pulled over. Setting it back in place, I stared at the wonderful paint work by Harold Pontarelli and pondered my situation. I wasn’t thinking immediate fixes. I was thinking about tomorrow and finding a welder, about the outcome of this run, and finally about Agent Zebra and the east coast contingent that was barreling up from the southeast. I had to make it, to fix the fucking tank and keep rolling. I was riding the first rigid chopper to Sturgis in, well, there were perhaps infinite rigids converging on the Bad Lands, so what was my point, anyway. Finally, I awoke from my nightmare, dug out a bungee cord from my bedroll, ran it over the tank, behind the gas cap and down to the front legs of the frame. It seemed to be stable so I rode on into town holding the tank with one hand.

We were staying at a swank hotel in the center of trendy Aspen, but all the glitter and class only told me there wasn’t a welding shop in town. I had a mission. I unloaded my shit, checked into my room and picked up the phone. Myron came in about the same time, went to the room and tried to turn on the television. It didn’t work. That was a precursor to the events that lay ahead. I made call after call until I found a welder in Basalt, some 30 miles away. While I was calling all over the valley, Myron attempted to order something to eat, but the swank lodge didn’t start room service until 6 p.m. The welder I was looking for couldn’t be squeamish about welding gas tanks and I made sure to mention that pitfall immediately while calling around. With the welder lined up and a plan in place, I went to the bar to get a drink to calm my nerves. The bar didn’t open for another hour, but Myron and I glared at the barkeep until he found a couple glasses and filled them with Jack.

We opted for an early dinner in town, so we attempted to clean up for the event. In the head, I stepped on a piece of glass and bled all over the slate floor. Then I attempted to iron a shirt, but the iron didn’t work. Myron, Milo and I went to dinner with Randy Aron of Cycle Visions in San Diego. I offered to pay for dinner, since Randy was going to run my ass around Aspen to find a welder, but my credit card was turned down. Plus the restaurant didn’t have any peach pie. Hell, the shitty tabs on the tank were my fault, not Randy’s. I was beginning to feel jinxed.

El Swank Aspen hotel seemed OK. What else could go wrong? I discovered later that Wachovia bank was trying to track me down. Seems some biker had accosted my card and was riding to Sturgis on my dime, ‘cept that crazed thief was me. Randy, a young, stylish sorta rider is one of those Hamsters everyone complains about. He doesn’t look like the average biker. He drives a new truck and builds world class custom motorcycles. He’s talented and good looking but how did he get there? He started a plumbing business 20 years ago and worked his ass off. He took the risks, learned the trade, found customers, dealt with employees and finally became successful. Let’s shoot the mutha fucker.

While the rest of the crew slept in their little sawdust Hamster Beds, I crept out at 6 a.m. and loaded the long chop next to Randy’s hand- formed dresser in his truck. We paid close attention to my sketchy directions and rolled out of the mountain pass down to Basalt where we took a right on Frying Pan Road and found a small industrial building. I pulled up to 3-D Iron and Mike Horn, a skinny, wrinkled man, greeted us with the bad news.

 

Peering up at me through thick glasses, he said, “If it’s a gas tank, we won’t weld it.” Reaching for the tank that we had taken off the frame, wrapped in towel and duct taped for security, I noticed that liquid had filled the corner of the truck bed. On second glance, I became rudely aware that the petcock had come open and it was gas that soaked my clothes and my bedroll. I rolled my eyes and asked if we could pay for the equipment and weld it ourselves.

“Nope, can’t do it. Insurance liability, you know,” he said. “But I will make a strap for the tank.” While I stared at the old welder in astonishment and tried to explain that I spoke to someone who had given me the green light, I knew it was futile. I could see a guy in the back of the shop bent over a bare metal trailer frame. He would only glance in my direction from time to time. Perhaps it was the guilty culprit who said to bring the tank down.

Randy stood beside the truck and greeted several guys from the sheet metal shop next door.

 

Most of the middle-aged workers were going to Sturgis and they readily struck up a conversation. The shop was neat and most of the guys had salt-and-pepper hair pulled into pony tails. Randy tapped me on the shoulder. “These guys will let me use their mig welder,” he said, referring to the team at T&E Marshall Enterprises Inc., makers of custom sheet metal and heating systems.

We finally had a formula for success. The old guy from the crappie shop made the strap and drilled the holes while we emptied the tank and readied it for welding. Randy flushed the tin container with water, then held the tank mouth against the exhaust pipe of his truck until the carbon monoxide dissipated any gasoline fumes. The tank smelled clean and he fired his lighter above the mouth. Nothing. In a matter of five minutes, it was ready to weld safely.

Randy tested the welder on a piece of scrap. The mig would do the job, but he wasn’t as comfortable as if he had his tig. The mig would have to do. Welding dissimilar metals together is a trick I was once very adept at. The 16-gauge material of the Sportster tank had to be mated to the 1/4-inch thickness of the strap and Randy went to work. Sparks flew, metal crackled and paint sizzled as he welded the tab in several places.

 

Since I had brazed the original tabs in place, the braze melted and flowed into the welds, causing them to sputter. We let the tank cool and filled it with water. It leaked, my worst nightmare. Even worse than breaking tabs or having a loose tank was the threat of a leak. Randy tried again, but the leaks were coming from under the tab where it was impossible to reach with the welder. In an attempt to fix the existing leaks, Randy blew a hole in the tank. He worked on the hole, then I suggested that we braze over the welds to seal them. It wasn’t a bad idea, but a torch and braze was going to generate much more heat to a wider area and Randy was considering the damage to the paint. So far, Harold’s creativity was unscathed. Finally, Randy and I began an hour job that could have taken 15 minutes. Because of the bondo smoke and the steam from the wet rag Randy held close to the area I was attempting to braze, the torch kept blowing out. It took forever to coat some of the welds with brass. We checked the tank again with water. It seemed to have sealed. We packed up and headed north.

Checking tank leaks with water is like filtering your gas with screen door mesh. It’s an indicator, but not a good one. I felt that the only way to guard against gas seeping through the welds was to seal the tank. We had some discussion about saving the tank and welding on it in the future with sealant inside, but finally settled on trying to find some Custom Chrome Tank Creme, a three-stage process. We went to a small diner for lunch and I got back on the phone.

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Sturgis 2001 Buell

 

It’s part of our job as moto-journalists to try what’s outthere in the American market and report back. The ultimate test is to take a bike, customize it and ride it to Sturgis. What could give you a truer test of a bike’s ability to look cool and endure a long run? I’ve been fortunate enough to customize and ride everything from nearly bone stock bikes to ground-up customs. Each trip is an adventure. Each run has varying characteristics, and with each journey there’s a new woman, but that’s my problem.

 

This year we needed to make a choice. I had a Kenny Boyce ProStreet frame that I planned to load a Twin Cam engine into and rideto the Badlands. I also had a 2000 Buell M-2 and I had recentlyinstalled dual Mikuni carb heads on my ’48 Panhead. Since I’m alsoworking on a Pro Street custom for Dr. Ladd Terry, the Bikernetmorale officer, I decided to hold onto my Pro Street project for nextyear. Another doctor, Dr. Hamster, had been working on his 34 VL andwas excited about riding it to Sturgis. We both knew that the antiqueride would be a long shot.

 

On top of the time/money consideration, I enjoy riding the M-2. It’s the hotrod of Harleys, light, agile, brakes like a madman and hauls ass. The guys at Harley like to refer to Buells as their street fighters. I have to agree. So I decided that I needed to put some miles on it and experience its ability for distance. Like last year when I told folks that I was going to ride a rigid toSturgis, I got the same reaction to the Buell. I rode it toLaughlin with a passenger and soft saddlebags. The bike handled likea dream. At 100 mph, it was more stable than most Big Twins, andacceleration was always at hand. There’s no hesitation from zip to 100 mph, and that’s my riding range.I was advised at one point to put a smaller pulley onthe rear for lower rpms while cruising. Later I found that themodification had its glitches. I found that the bike was glass smoothat 100 and still zippy and that was good enough for me. We began aseries of mild mods with a cam change to the Screamin’ Eagle raceversion and added the stainless race header. My partner to Laughlinhad a blast and was so comfortable she passed on several rest stops.We kept going and ran out of gas in the desert. So you can understandwhy there’s a new woman each year. She’s still out there somewhere.In the final analysis the decision was made to ride the Buellto the Black Hills Rally.

If you’ve read the techs, you know what wedid to this puppy, so I’ll go beyond the build to a few conceptionsabout Buell. First, there is no fairing to speak of, but I actuallyfound the bike extremely comfortable to ride. The little chin fairingkeeps the big blast off your chest and I didn’t need anymore. I mayregret those words as I hit the Colorado monsoons, but so far, sogood. Some guys complained about the sitting position, but I found itcomfortable once I knew how to sit. Like any bike, you need to findthe groove. The brothers talked about leaning on the bars and toomuch weight on the wrists. I found that if I leaned over the bars Iput excessive weight on my grip, but if I sat on my ass, it was nodifferent than other bikes, although under hard braking situationsyou are thrust forward.

 

Some felt the ride on a Buell would be rough, yet most wereunaware that the bike is basically a rubbermounted Sportster, andincredibly smooth, especially at 80-100 mph.

 

Others thought I mightlook ridiculous, and I told them I look ridiculous all the timeanyway. What difference would this year make? Others don’t like midcontrols. If you’re not used to them, you may find that you need toadjust, but once you get the hang of them, you’ll find less pressureon your back.

 

Alright enough perceptions and conceptions, let’s get readyto ride. The Buell has 400 miles on it since we made thecosmetic changes and cured some rocker box leaks.

This last week weinstalled Joker Machine billet and anodized turn signals on it and hidthem as much as possible.

 

We picked up a small oil cooler from ChromeSpecialties and installed it with longer oil lines at the front ofthe bike. The oil capacity is about 2.5 quarts, which always makes menervous, so we changed oil and plugged in the largest Dyna oil filterwe could find. The filter and cooler combination allowed us to squeakin 3 quarts and take some precarious kinks out of the lines. I alsostopped by Joker Machine and they liked the mods so much they told meto run one of their point covers or die.

 

Dewey’s Custom Pegs makes thecleanest air cleaner cover on the market and it fit like a dream.Finally we ordered a chrome hardware kit for the rear pulley. While disassembling the rear wheel, we polished the right wheel spacerand the belt adjuster guides–not bad touches.

So Sturgis 2001 is one week away. If I collect enoughaluminum cans off the beach I’ll have a pile of quarters for spendingmoney. The woman in my life is the best candidate to run Bikernetwhile I’m on the road, and I’m ready.

 

This is our quest each year,to build a vehicle and make it to the Badlands to talk about it. I’llhave a full report upon my return. Hang on.

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The Amazing Shrunken FXR Project Part 2

Dr. John

Like the enigmatic fortunes you find inside thosefolded Chinese cookies, our visit with Dr. John–the”frame doctor,” was a mix of New Age mysticism andpractical guidance. The week before, Bandit and Ibrought the rolling Pro-Street frame to the gooddoctor. We gave the him our best ideas of what wethought the bike should become. Basically, we wantedthe bike to fit my body proportions, to shrink theframe around the engine and to still have elements ofa street chopper.

Bandit and I had been trying to create a bike that hada real “signature” identity, yet we weren’t sure whatthat would mean. We tried to convey our concepts withawkward babbling.

Stroking his long, gray beard with a knowing gravity,the doctor calmly listened to our ravings. Eventuallyhe gave us a broad grin through the tangle of beardand said, “Don’t worry, boys, I understand exactlywhat you need.”

We had left the bike with vague misgivings.”Do you think he really has a clue what we want?” Iasked Bandit.

“I dunno,” Bandit said, staring off into the acrid,smog-laden sky.”The guy’s kind of strange, but everyone I’ve talkedto says the guy’s a wizard,” Bandit musedmysteriously.

When we pulled up to Dr. John’s shop, there was ourcreation leaning up against the wall. Not averse tostreet-corner poetry, I intoned, “What a bitchin’fuckin’-lookin’ bike.”

neck

“Man, that bike is really unique,” Bandit exclaimed ina more civilized tone.

As we oohed and ahhed about the bike, Dr. John camearound the corner, grinning. I jumped onto theseat-less bike and grinned. It fit perfectly, betterthan an O.J. leather glove.

“I really think you’ve got something good goingthere,” the doctor spoke with unconcealedappreciation. “I wasn’t sure it was going to workuntil I got into it. The bike began to speak to me. Ithink it’s got the right karma,” the doctor spoke withmysterious gravity.

All this mystery was not without reason. Dr. Johnstarted this trek to ultimate frame adjustment workingat Goodyear Tires. A fortuitous opportunity, sponsoredby Goodyear, for advanced training at L.A. Trade Techgave him the chance to try motorcycle repair.Recognizing that he was more interested in bikes thantires, he began a course in bike repair withinstructor Pat Owens.

Dr. John soon connected up with a bike shop calledMotorcycle Menders. Right away, he could tell that hehad a better-than-average sense of what was needed tofix most frames. Eventually, he opened his first shopin Covina in 1983. In 1990, he moved to his presentlocation in Anaheim.

Dr. John’s expertise is extended to both traditionalstreet choppers and to the more exotic road racebikes, where competitive tolerances and alignmentshave seconds off of lap times. The challenges to hisexpertise in frame adjustment include the extremes ofcreating a bike for a 6’9″ rider and a Harley with a25″ over stock front end. For his own use, he isbuilding a karma-tingling three-wheeler with a VWengine.

garage

In his shop, amongst a tangle of tweaked Ninjacarcasses, “destruction derby” ATV frames, twistedchopper forks and even a mangled Vespa body, Dr. Johnholds court. Side-tracking his stories about gettinginto the frame adjustment business, he mixes conceptsof metal stresses with ideas of mental stresses,Eastern philosophy, acupuncture points, shakras andauras, martial arts movements, elements of a good dietand muscle alignment of the spine.

The conversation stumbles easily into his personalexperiences. After an injury of his own, he explored avariety of methods of pain control, eventually meetingan American Indian psychic whose exotic beautyhypnotized him as much as her cosmic consciousness.Here, a glint comes to his eyes and a wry smile bringsone corner of his mouth up. “A rare beauty,” hemuses. “An aura just like Cleopatra of ancient Egypt.”

Bandit nodded in agreement repeatedly, like thoseDodger dolls that bobble in the back windows of cars,to the good doctor’s banter. Bandit slurped his greentea while listening to enchanting tales spun by theDoctor. While I shoveled in heaps of steaming andspicy-hot Kung Pao chicken, my eyes teared up and mynose started running.

“The magnetic flow is a flux of energy in the bodyof…” The steaming pots of green tea and plates ofexotic Chinese food sent wisps and tendrils dancing inthe air above our table like a chorus of swaying,sensual nymphets.

“The assorted colors of shakra balance…” Thisadventure had the aura of Zeke the Splooty about it.We were on a cosmic motorcycle Magical Mystery tour.

An hour or so later, Bandit and I were back on the 91Freeway with the bike strapped to the bed of hispickup, staring ahead kind of dumbly. “What a trip,Dr. John is,” I said.

“Yeah, but I think he did a great job on the frame,”Bandit said.

“Yeah, cosmic man,” my head was stuck in the ’60s.”What do we do now?” I asked.

“Let’s check out some trippy paint for the bike,”Bandit smiled. “Let’s drive down to Stanton and see ifWes at Venom can come up with something exotic enoughfor this mystery machine.”

“Go for it,” I laughed.

It’s days like these that make bike building seem likethe right thing to do. Bandit slapped in a tape of’60s funk and we were sailing down the road like acouple of latter-day Kerouac and Keseys.

bike

Custom Chrome Banner

“Hand me a bigger hammer, goddamn it,” Bandit hollered across the garage. We were slamming together as much steel as we could to get this Frankenstein of a bike together in time to show it to the crowds at the Queen Mary Motorcycle Show this weekend.So far this week we’ve managed to cut 1.5 inches off the swing arm. This brings the wheel into the back end of the bike at the point of the pivot. We are designing the bike with brevity in mind. We are hoping that the finished impression will be a bike shrunken around the RevTech 88-inch motor and Rev Tech 6-speed. Oh, we’ll have devilish accents here and there, but the overall concept is lean and mean.

fender

To that end, we are cutting off any unnecessary tabs and struts. Of course, everything changes as soon as a UPS box arrives. Joker Machine parts arrive every couple of days. The foot controls arrived. The new front Avon tire should be here Monday or Tuesday. It arrived, we had it mounted pronto and the fender was looking good. I hauled it to Urs who is a master body man and he widened it to fit perfectly. Having the right tools makes a big damn difference.

Samson

A new front tire was called for because the sexy front fender from Cyril Huze was too narrow, since he builds bikes for 19 and 21-inch from wheels and we’re running an 18 (our fault).

grinding

After banging the hell out of the fender to try to squeeze out a fraction of an inch clearance, we decided on a smaller sized tire. We ordered an 18/ 100-90. We hope this will allow us at least 3/8-inch all around.

tank

The new Cyril designed stretched tank arrived with the fenders. We cut out part of the bottom of the tank at the back where the front of the seat is, since every goddamn thing we do is backwards. Every builder in the country stretches bikes, we shrink ’em, so the tank won’t fit without mods. This move helped bring the tank down closer to the engine and since the FXR is short, well you get the picture. The tank tabs are in place and welded.

We decided to use an old rear fender off one of Bandit’s past bikes–a Fatboy. We turned it around backwards, the front end will be bolted to the center of the swing arm. Our next problem was how we were going to hold up the stern. After a lot of head scratching, cussing and phone calls we met with master fabricator James Famighetti who suggested that we create our own struts that will be bolted on the inside of the lower rear shock absorber bolt, then welded to the outside of the fender in such a way as to add to the over all look and strength of the fender and conceal the stock aspects. Mounting fenders to swingarms is treacherous. It will vibrate like a dog attacked by killer bees, so it better be strong and still able to remove for touchup.

pattern

No problem, you say? Ah, ha, not so easy kimosabe! We are pretty sure the strut will have enough clearance for the Rev-Tech brakes on the right side of the rear tire. When you come around to the left side, you’ve got the pully to contend with. So on this strut we added a 2″ dog leg to clear the pulley. I made up the patterns on cardboard and the Fam-Art brothers cut and bent the pieces. Then it was time to fit. We’re getting there.

Belt Drive Banner

The BDL pulley from CCI is smaller than the one we used for the mock up. So with our fingers crossed, when all these parts come together this week it will be amazing if they all fit. They did, well, perhaps not perfectly, but we’re getting close.They did, well, perhaps not perfectly, but we’re getting close. If not, “Bandit, get me a bigger hammer, goddamn it!”

Here’s the score. The fender needs tabs and it’s ready. The rear fender needs rivet removal and the massive tabs tack welded. The shock tabs have been cut since the Progressive Suspension shocks from Custom Chrome need to be set wider away from the fender tabs. Let’s see if we can make it to the show. We’re still waiting on Huze oil tank mounting tabs.

Avon Banner

ladd & bike

The saga of the Amazing Shrunken FXR continues. This project is notonethat is merely slapping together after-market products to build a facsimileof a customized Harley-Davidson.From the start, Bandit and I sought to create a unique ‘signature’ bike.Even though we have used a lot of after-market products, most have beenmodified to fit our design plan. The products we use, from the FXRPro-Street frame to the Rev-Tech engine to the Joker Machine qualitycomponents, to Cyril Huze, Avon and BDLare some of the finest products available.

Custom Chrome Banner

Because some of the fundamental elements of design were modified, we havebeen constantly fabricating new brackets, tabs, mounts, and studs. Eachmodification created new issues relating to the fit and function of thedrivetrain. It seems as if we’ve bolted and unbolted the elements of this bike ahundred times.For example, the frame was modified by Dr. John to fit the Rev-Tech engineinto our overall design concept. The top motor mount was bent to fit thenewspacing. We used this motor mount point to position the Cyril Huze teardropgas tank. When we positioned the tank we related it to the handle barclearance at maximum turn position. Rubber mount brackets were welded inplace. The tank was cut at the underside back end to fit low on the frame.It looked hot. Next I cut the La Pere seat pan to hug the pointed rear ofthe gas tank and strengthened the seat back. There is a continuousdouble-‘swoop’from the handle bars to the back of the rear fender. The seat pan lookedhot.

Belt Drive Banner

Then we tried to put the engine in. It didn’t look fit. The engine wasmere fractions of an inch from fitting. Even if we could have hammered itinplace the subsequent tight tolerances would surely create problems as thebike rattled and roared down the road.

bradweld

At this point, we cut the original tank brackets and repositioned themodified tank a little higher on the top frame tubing. The tank looked hot,the engine fit, but now the handle bar swing is a fraction of an inch tooclose to the tank. This means we will probably have to have custom handlebars.

It still looks good and we’re still optimistic. Even as wedroppedthe tank down on the new rubber mount brackets and began putting in the5/16″bolts, we found that the right rear bolt was too long to fit. So we got abolt with a thinner head and with my small fingers, I got the bolt in andstarted. We were still looking hot.

We decided to see if the belt fit since Bandit had cut andrewelded the swingarm 1.5 inches shorter for that Amazing Shrunkenlook. Bandit said no, the belt wouldn’t fit. It wasn’t suppose to. Isaid it looked close. As welooked at the bike we realized we’d had to remove the engine, drop thetransmission, which meant we’d have to support the swing arm. It alwaysseems harder than hell to make something easy. So with a couple of scissorsjacks, hunks of wood, and a crow bar, we were able to loosen the rubbermounton the left side of the pivot point of the swing arm. Then we gingerlyslipped the belt in, put the rubber mount back and bolted everything backtogether. Damn! It fit perfect and we were looking hot.

Avon Banner

Wait a minute. The right side of the belt was almost touching the edgeofthe back fender. Quick surgery with a saws-all cut a chunk out of thefender. Fender fits, belt don’t rub, bike still looks hot.

oil tank 1

As we cram more operational parts together, the room to move gets lessandless. Next we positioned the oil bag, which also brought up the issue ofthebattery accessibility. With bungee cords, a busted yard stick and some woodshims, we finally got the bag in what seemed a reasonable position. Fourrubber mounted brackets were fabricated then welded into place. It lookedHot. Everything was bolted in place. And everything looked Hot.

oil tank 2

Ah, but not so fast kimosabe. We shaved the fins off the back ofthe oil bag for more clearance. With the two rubbermounts in place atthe rear of the oil bag under the seat pan we had enough clearancefor the battery, in the front for the engine and exhaust, under itfor the starter motor, but no clearance for the ever moving rearfender. It needed at least 1.5 inches of shock play since it’sattached to the swingarm. We had to peel the bag out of the frame andtake it to the Famighetti’s metal fab shop, Fam-Art, for theirexpertise. They came up with a plan to scoop out the back of the bagto the battery box without shortening the overall look of the bag.Then the fender will have the clearance to move with the swingarm andstill look hot.

Next, we neet to investigate whether the Joker controls canbe mounted mid frame. At the same time we will begin fabrication ofthe Amazing exhaust system. It’s gotta be lookin’ hot one way oranother.

Samson

–NuttBoy

To Continue……..

Back to Part 1……..

Back to Custom Chrome on Bikernet……..

Back to Joker Machine on Bikernet……..

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Sturgis 2000 – Part 3

The next morning, after breakfast at Stan’s diner in Scottsdale, we rolled north toward Payson on our way to Holbrook. Stan’s is a small joint in a dull rectangular building downtown, that Stan tried to spruce up with adobe chairs and tables. A skinny waitress came to take our order but since this was Myron’s regular digs, he went directly to the chef in back and nodded. That was enough. The chef knew what to do. Karl and I attempted to order with smiles on our unshaven mugs but the waitress was dry as toast, and edgy. The cactus twig of a woman could not comply. We had been trying the low carb regimen and Karl had lost 40 pounds, but she couldn’t allow us to substitute potatoes for tomato slices or cottage cheese for toast. We ended up ordering everything a la carte. At first our easy-going hackles were raised because we wanted to hit the road early and slice away some dusty miles, then eat in some strange hole-in-the-wall joint in nowheresville, Arizona. But the more we irritated her, the more fun we had. She was spitting in our scrambled eggs by the time we finished with her, but it was worth it.

Phoenix is a strange city. Surface streets are straight and packed with stoplights. We headed out a country road through one boulevard stop after another. Suddenly we were out of the flat city and into the country, winding into the Mazatzal Mountains on Highway 87. At one point we pulled off the highway at an All-Bike junkyard Rye, Ariz., a town with a population of 300. There were acres of bikes rotting in the elements.

At this point there were four of us. Myron was riding his black, detailed 2000 Dyna with a 95-inch kit, stretched tanks and a custom windshield. As usual, his bike was immaculate with chromed Harley mags and diamond cut cylinder fins. He had soft bags beside the rear wheel and a bolt-on sissy bar with bags attached. He was one comfortable mutha as we cut through the canyons. The man generally wears a long sleeved T-shirt with a regular T-shirt over it and his HAL vest, plus a scarf. He rides fast and tight. Myron has always reminded me of longtime friend George Christie, the president of the Ventura chapter of the Hells Angels. Although Myron is a massive weight lifter, and George trains in martial arts, the two men are similar height with jet-black hair (graying some, now). Both men are born leaders and strong riders.

Karl was on his lowered Softail with drag pipes and drag bars, with his buoyant wife of 25 years at his back. The couple have raised three gigantic kids, consequently Karl doesn’t have new bikes yearly, custom paint jobs and chrome. He’s saddled with a non-working mother and three money-soaking monsters to raise and he’s proud of every minute he can keep the clan in college, clothes and wheels. I respect the fact that Cheri stays home with the kids. It’s a full time vocation and perhaps the most important job on the planet.

The mountains were striking and I’m constantly amazed at the Arizona beauty. The state is diverse and open. No wonder people are lining up to move there. It’s a killer place to live. The diversity is unreal, from the arid, open, hot-as-a-mutha desert to the rolling, pine-strewn mountains and the Grand Canyon area.

We stopped in Payson for gas. I had clocked 87 miles and took 1.9 gallons. I was still rolling along even in erratic terrain and getting 45 mpg. I bought a cheap tire gauge and checked my tire pressure. Brownie had jacked it up per the tire specs, but I was more flexible and had another priority — the ride. The front tire being on an extended front end didn’t need 50 pounds of pressure and the rear 180-18 Avon needed to be as soft as possible, so I dropped the 40 pounds to less than 30. As I stood there, Cheri chatted away about one thing or another, constantly making sexual references to the most absurd articles. She somehow found honey mustard dressing sexual, or elevators, though I could understand her phallic reference to pickles. As we moved into the hills, the incline felt good to the 98-inch S&S motor. Rumbling up a winding incline, we found ourselves behind several motor homes and a logging truck. When we hit a passing lane, two tourists melded to the right and the logging truck and one camper stayed to the left as if in a 1/4 mile they could pass the other dog-slow travelers. I down shifted and poured the fuel to the stroker, which climbed on the other vehicles like they were standing still. The lumber truck was barely reaching the rear bumper of the motor home when I split between them. I blasted over the rise ahead and began a high-speed decline. I slowed slightly to let the others catch me, but they didn’t come. I slowed some more, then suddenly noticed a thundering 18-wheeler bearing down on me. I had upset the trucker and he planned to flatten my ass. The rigid Blue is light, and I was discovering lightning-fast throttle response. I bolted forward. I spun the throttle, again, and it came alive like the crack from a high velocity .22. Then I noticed a new vibration. It was coming from the tank. The truck was trying to gain on me again, and I slipped the polished 42-mm Mikuni more fuel and she responded like a tongue to a sensitive clit. The bike jumped and roared ahead. Again, a rattling screamed at me from the top of the frame and I pulled my gloved hand off the left grip and put it on top of Harold’s paint work, which glistened in the sun. My teeth immediately responded to the touch. Something was wrong, but I had a semi barreling down on me and I couldn’t stop.

I didn’t want to pull over and give him an open target so I pressed on the tank with my left hand and pushed harder on the throttle with my right. I raced past the signs indicating a dangerous decline ahead and warning truckers to check their brakes. The guy behind me had no notion of using his as he sped to catch me. Fortunately, I could outrun him, if I were riding a bike built for mountain riding. This was my first opportunity to test the handling of the 38-degree raked frame with the 6 degrees in the Weerd Bros. front end. I had specifically built in plenty of ground clearance by cutting the Samson pipes and lifting the front header. There was nothing on the left to interfere with the road and I had a solid six inches of ground clearance underneath the frame. As I leaned I felt the bike want to tumble so I poured more fuel and the front wheel tracked the corner smoothly. The next corner was well marked for speed and curvature. I dipped low and accelerated. Although the rake generally, with speed, wants to force the bike to go straight, the additional rake in the triple trees minimized the trail and the front end adjusted easily to the turn, but I was trying to hold on to my vibrating gas tank at the same time. Another series of turns were dead ahead and the screaming logger was shifting gears 30 feet from my rear Avon. He knew the road better than I did. I took the shift as a signal of manageable turns ahead and turned the throttle. The bike jumped forward and I released the tank to handle the curve. To my left were open oncoming lanes through sliced mountains. To my right was a sheer precipice and a majestic valley a couple thousand feet below. I pushed the Blue Flame and it responded like a thoroughbred. It felt strange. I had ridden choppers for years, but in the last decade I hadn’t ridden a bike with this length of front tubes. The Jesse James touring chopper had a severe turning radius restriction with the bags, but this machine seemed to have no bumpers, no drag, no pegs that prevented me from leaning it closer to the asphalt, so I pushed.

The only thing that would hold me back from making the next turn was Avon traction, a flexing Daytec frame or a squirrely front-end. I seemed to handle turns to the right easier than to the left, and I dipped as the curve unveiled itself. The truck was right on my ass as I hit the 35 mph turn at 60. The most terrifying aspect of any turn is the visual. Can you see the chamfer and the complete arch? Is there a mountain on the inside preventing visibility? Are you heading downhill? Downhill racing is the worst. You can let up on the throttle and the bike won’t slow down. That’s the last thing you need when you realize that your bike cannot make the corner. I needed deceleration and it wasn’t there. I had pulled away from the truck, but the tank was singing a violent tune. I ignored the horrible vibration and dipped the machine to the right. To my amazement, it went over easily. Nothing scraped, skipped, twisted or jiggled. The tire remained firmly planted to the road’s surface and I accelerated through the turn and into the next one.

The truck loomed behind me except it wasn’t barreling after me this time. The postings along the side of the mountain warned of the steep slope, brake testing and slow trucks. The driver had chosen to ignore the warnings and careened after me, but now in the rearview mirror the trucker’s load seemed out of balance. The massive logs were jostled. The truck leaned at an odd angle. The driver had abandoned the pursuit in favor of saving his own neck. Smoke poured from the brakes as he tried to control the 80,000-pound vehicle before he encountered another curve along the perilous slope. I glanced at the valley below and decided he was more of a threat now than when he was pissed and in control. I turned up the heat and headed quickly away from the collision-bound truck. We had several junctions ahead, including 377 to Holbrook, 277 to Snowflake and 260 to Show Low. With each curve I was forced to test, I became more confident in the Daytec chassis and long Weerd Bros. wide glide front end. I had never owned a chopper that handled with this much ease. I seemed to be able to dip the flaming scoot over so far that my calf was parallel with the pavement. I hit the town of Heber where we had planned to stop for a piece of peach pie, but I blew right through. I passed the 377 turn off and prayed that the trucker survived, but was on his way to Snowflake. I split off on 260 toward Show Low and quickly found a safe place to pull over to check my tank and wait for the others. The rear tab on the tank had broken and the vibration between the remaining tab was eerie, but with the 3M weather stripping holding the tank to the frame backbone and the front tab in place, all appeared secure. Myron pulled up with Karl and the emotional Cheri shouted, “That truck was after your ass.” We only had another 30 miles to go but we hit a hardware store and, based on expert breakdown recommendations from Karl and Myron, I picked up more 3M stripping, JB Weld, sand paper and some grommets. I rode carefully for the final 30 miles into Holbrook where we copped a couple of rooms and prepared to operate on the Blue Flame.

I almost had to pry the tank off. The rear tab was toast and I spent an hour cleaning it. I mixed and spread the JB weld, put down new 3M weather stripping and reinstalled the tank. It was time for happy hour and we walked to the local cowboy/sports bar across the highway. There’s an odd sensation that comes over a rider with a busted machine. It’s as if you know you must hike to the top of the hill, but you’re bleeding. You know you’re going for it, but not sure how you’ll make it. Still you keep moving forward.

Holbrook was our stopping point about 250 miles out. The bar was cool and for some reason, perhaps the unrelenting heat, we ordered margarita after margarita, then chicken wings, chicken tenders and more wings. Those little puppies were smoldering but went down like chips at a Mexican restaurant. We munched as if we weren’t going to eat for a week, then went in search of peach pie. Why is it that once out of California, fresh vegetables and fruit seem impossible to come by. If I couldn’t have sex, I wanted peach pie, and for some odd reason, it seemed as rare as a whore in church.

 

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Mudflap Girl Part 3, the Bandit Engine Completed

It’s May 23, 2011, about two months before we roll out to the Badlands. Every year takes on a different character. It’s sorta like the new kid on the block. We never know exactly the direction this kid it going to take. Sometimes we can guide him, and sometimes he takes the lead, good or bad. So this year, we seem to be facing a kid who has a pocket full of delaying tactics, and a waiting year seems to be unfolding before me.

I’m still waiting for the Harbor Department to build the park across the street. The ground breaking has been delayed from June until November. Damn. We are still waiting for the city to finish widening Harry Bridges Boulevard. It runs along the south side of the building. The completion date was recently pushed back from January 2012 to April 2012. And I’m finally wrapping up my Motorbooks Terry the Tramp book project. It was supposed to be released in June, now it’s November, but it’s already for sale on Amazon. And I’m still waiting on our City Council person to decide on my building grant.

My son asked the other day, “Have you made arrangements for lodging in Sturgis?” How can I make arrangements? I don’t have frames, front ends, handlebars, controls, you name it. If I was a tad closer on these bikes, I’d step up. But I can’t just yet. Ya never know. There has been progress, though. Hell, I’m still waiting for Frank to come up with his Mudflap girl mascot illustration.

Last week, I picked up my H-D Evo engine from Bennett’s performance. Let me take you through the process we put this bone stock puppy through to pump up the performance without messing with reliability.

I discovered two prime safety sources for keeping Evo engines alive. First, proper warm-up is essential for Evolution engines, because all the major components are aluminum and move around a lot during warm-up. That’s why the barrel gaskets tend to leak. Let ’em warm up slow and they love it. Number 2 relates to the warm-up period, new gaskets. Use only the finest H-D or Cometic gaskets on your Evo engine and it will save tons of headaches in the future.

We took the heads to Branch O’Keefe. Jerry Branch was recently inducted into the Trailblazers Hall of Fame for his performance technology over 40 years in the motorcycle business. He is currently working with Dan Gurney on very fast cars.

Jerry sold his shop to long-time former employee John O’Keefe, and John has made a living keeping the Branch intake performance technology alive. They strip the heads completely, weld in and reshape the combustion chamber to allow for better flow, new larger valves, a slightly higher compression ratio (from 8.5:1 to 8.9.1), and 78cc flow from 84 stock. They also shave .050 off the head gasket surface.

They reshaped the heads through years of trial and error to allow for larger, better flowing valves, in the optimum position, since the stock heads didn’t burn all the fuel, impeding efficiency in the factory engines. The area around the valves became smaller, but they were able to speed up the velocity of the air passing through. In a smaller area, they were able to add more space around the valve.

John squeezed in a 1.94-inch intake into the combustion chamber, compared to the 1.85-inch stock valve. They were able to design in a larger valve with more functioning space around it. The crest in each port allows for more valve guide support and still enhances the port flow.

The exhaust valves are enlarged slightly from 1.608 to 1.612. The Branch team rebuilds heads in three performance levels, from mild for stock displacement engines to ultra wild with higher compression pistons.

John O’Keefe replaced the valve guides with bronze magnesium components. “I like these work hardened valves and guides because I can run a much tighter valve stem-to-guide tolerance,” John said. The tighter tolerance affords heat dissipation from the valve through the guide. The enhanced grain structure in the guides acts as a heat sync pulling blistering temps off the valves. All these elements make for a longer lasting valve train.

These amazing aerodynamic guides come with Vito seals built into the structure of the guides. They also run a thicker, more robust exhaust guide for additional heat dissipation.

For my heads, the Branch team installed one-piece stainless valves with chromed stems and stellite tops where the valve meets the rocker for additional hardened strength.

For twin cams and dressers, John recommends black nitrate valves with a Teflon coating.

“I use the stainless valves in Evos because the guys don’t lug them,” John said.

Their valve seats are nickel chromium and capable of running valves up to 2 inches. The biggest valve you can put on a stock seat is 1.90. The Branch O’Keefe seats are machined with an interference fit of .007-inch so they will never rattle in the heads or even fall out. Factory seats are only .0025-.003 larger than the hole in the head. He heats the heads to 300 degrees, and freezes the seats before assembly. The nickel chromium seat material will take any unleaded fuel and won’t pit.

Each valve seat is cut at 45-60-30 degrees, three angles. With porting, it is the equivalent to a 5-6-angle valve job. Each valve is ground to 45 degrees, and John uses a special carbide-honing bit to ream the guides. It is designed with a reverse spiral so it runs clockwise and it is set to slip fully into the guide before it begins cutting, for an absolute straight ream. Each bit costs over $200.

John and the Branch team hand-lap each head. “We can modify heads for any performance application,” John said. “It is no longer a one-size-fits-all world.”

The master in the clean room is Paul, a former Honda race tuner. “He’s great at tech support,” John said and I could tell he wanted to talk to the milling machine more than me.

“We like to find out what a guy rides, and how he rides,” Paul said. “It helps to find out what they have in their engine, what kind of intake, and carb.” Sometimes, they polish intakes and Paul can make recommendations on carbs and carb tuning.

Even their valve springs are top of the line. “We have a five-year track record,” John said, “of no failures or pressure drop.” They are shot-peened, stress-relieved and they test at 180 on the seat. “Some springs drop 20-30 pounds of pressure in a race bike after just 50 dyno pulls.” Their springs are refined and capable of .675 cam lift. He uses only chrome moly collars and retainers.

What the Branch O’Keefe crew does with heads is truly amazing. Their shop handles all the final assembly for STD heads. It’s the best bang for the buck for reliable performance. With the heads refined and completed, I headed back to Bennett’s to button up my engine.

We ordered a Cometic top end gasket kit from Biker’s Choice, the Andrews cam and adjustable pushrods from Branch O’Keefe, and a JIMS replacement breather gear with enhanced breather slot.

Eric’s first move was to discuss his Signal Hillbillies band’s gig at the Roland Sand’s grand opening gig Friday night. When Roland asked for a CD, Eric said, “We don’t have one.”

“How will I know you’re any good?” Roland asked.

“Am I going to step into the center stage in a room fulla my peers and make an ass of myself?” Eric retorted.

I was there and the Hillbillies rocked the joint. If we have a Pre-Love Ride party this year, they will be the headliners.

Then Eric grabbed his micrometers and measured the length of the cams. The stock cam was 3.080 inches to the Andrews cam at 3.020. So Eric dug out a .065 shim. He also had an S&S breather shim kit to use for spacing. He put assembly lube on all the bearing surfaces and slipped all the components into place in the cam case. Assembly lube is critical in any engine that hasn’t run. The time between first turning over and fully lubricated is critical to bearing surfaces.

“The manuals are whacky,” said Eric. “The H-D Evo manual calls for .010-.050 cam end play tolerance.” In comparison, the Shovelhead manual requires .004-.008 endplay.

Eric generally sets endplay from .006 to .012. He shoots for .010 endplay for the breather gear, then uses blue Loctite on the cam chest fasteners and snugs them to 120 inch-pounds of torque.

The Cometic head gaskets are MLS, or multi-layered with steel. Eric applied anti-seize under the headbolt head lip, and lightly on the threads to prevent galling and rust, since some cylinders allow breathing around the head bolts. This can lead to condensation collecting around bare metal and cause corrosion. The anti-seize affords the mechanic a more accurate torque setting. “A little goes a long way,” Eric said. “Always use anti-seize on sparkplugs.”

Eric tightened the headbolts in a different pattern than stock manuals call for, but one recommended by S&S. He started with a square/crossing pattern. If you’re facing the cone of the engine, Eric started with the close in, right headbolt and tightened it to 20 foot-pounds of torque, followed by the left fastener, then crossed to the right fastener in the back, and then the left. At 8 foot-pound intervals he worked up to 42 foot-pounds of torque. “Ya gotta bring them down gradually,” Eric said.

Here’s a sidebar of interest. You can imagine the pressure that builds up in the bottom end as the pistons slam toward bottom dead center. In the past, that pressure pushed air and oil into the gear case and vent cavity. That cavity below the breather gear was removed in 1996 and venting was handled through the top end, breathing into the air cleaner. Imagine if your engine sat for a while and oil sumped into the bottom end. It would fill your air cleaner with oil.

“S&S builds their cases with the cavity,” Eric said, “so the engine can breathe out the top or the bottom. You can modify the rocker boxes, and bore out the vent holes to ½ inch and replace the rocker boxes with later model units. I like the notion of more venting for a smoother running, less stressed engine.”

Eric used the stock rocker-arm rubberized-coated steel gasket and tightened the 5/16-inch fasteners down to 18-22 foot-pounds of torque, and the ¼-20 fasteners to 120 inch-pounds.

The Andrews adjustable lifters were installed with long units in the exhaust with the covers, and the short ones with the intake. Eric installed the intake pushrods first and just took up the lash. With the rear intake at its top position, he adjusted the front out 3.5 turns or 21 flats. He counted them out loud, so he didn’t lose his count. Then he let the engine bleed down and handled the rear intake adjustment.

“Solids are great for high performance, where you need the maximum out of each cam lobe,” Eric said.

Hydraulics have a cushion built in for easy running, less adjustment and less noise, but you lose some cam capacity. Eric noted that you need to be aware of the thread size on adjustable pushrods. Make sure to read the instruction, so you don’t over adjust your valves because of coarse threads.

We buttoned up the new stock Evo engine, but I will pull the ignition module and replace it with a Compu-Fire one-piece ignition module, and I’ll be good to go.

I have a Trock-modified CV carb for my bike and a 42 mm Mikuni for Frank’s with a Roger Goldhammer shapely air cleaner.

Okay, I made a mad run out to Spitfire with two Custom Chrome gas tanks. Both had too-narrow tunnels, but Paul’s associate told me that replacing the tunnels was not a problem. With my optimistic approach, I was sorta hoping to have my frames by the end of this week, but I believe it will take another week.

My 3-inch open primary arrived yesterday from BDL, and my risers arrived from Custom Cycle Engineering, along with their FXR swingarm axle and bearings. I still need to find the rubbermounts and diamond plates for the frame.

I also ordered Wire Plus wiring systems for both bikes. I’m the outlaw so I won’t run turn signals, but Frank will. And I need two stock Evo intake manifolds.

 
 
Mudflap Girl FXR Build Sources:
 
Bennett’s Performance

Branch O’Keefe

Biker’s Choice

JIMS

Spitfire

Custom Cycle Engineering

D&D

Bubs

Harley-Davidson

Rivera Primo Inc.

Belt Drive Unlimited

Metal Sport Wheels

 
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Sturgis 2000 – Part 4-3

That last 25 miles were the worst of the trip. It rained off and on as the traffic became thick as mud on your boots. Lane splitting is not allowed and when we attempted to play ignorant travelers, motorists tried to hit us. As the sun broke over the parking lot of cars, the humidity rose with the mercury. Of course we got lost at one point, found the Two-Wheelers shop and ultimately the hotel. There was a major party planned for the 25th anniversary of the shop, but the threat of rain and the 450- mile trip to Sturgis the next morning forced us to take it easy and hit the hay early. We tried a local restaurant for grub, but they still didn’t serve peach pie.

The next morning, Myron and I were on the road by 4:30. An odd feeling swept over us as we rode Highway 25 in the dark. In the rolling fields and wide open spaces of Colorado, it was as if we were lodged on the brink of the city. There wasn’t a row of houses or an industrial park once we turned north and it felt good.

We rumbled for 90 miles until we arrived at Cheyenne, Wyo., for breakfast. We hit the road for another 75 miles and pulled off in Wheatland where we refueled and had one of Myron’s safety meals and coffee. He works out constantly and feels that his success in the gym is attributable to his intake of protein. He doesn’t eat a lot or poorly, but often and bushels of protein. As we walked out of the restaurant, we were met by Cheryl. Tom’s bike had a broken shift lever and he was working on it. “How the hell did you get here?” Myron asked.

“Uh,” Cheryl muttered, not sure what to say.

“What time did you leave?” I asked.

“6:30,” she said.

We looked at each other in dismay. Myron jerked on his gloves.

“Let’s ride,” he shouted, “We’re burnin’ daylight.”

We spit dust and rocks as we blasted out of the gravel lot and onto the highway. Suddenly he was hell bent for leather. We stopped just for gas in Orin and headed east on 20/18, blasting toward the small town of Lusk, Wyo.

 

At the end of town we stopped for another safety meal. We had 130 miles to go to get to Sturgis, but the roads would narrow and we’d have to slow down. Across the street the bikes were lined up in front of the western bar. I liked this town. It’s small but has some action going for it. As we turned toward the door of the Del Rey Cafe, Milo strolled out the door pickin’ his teeth with a tooth pick. “Damn!” Myron said and almost abandoned his safety meal stop. “What the fuck are you doing here?” Milo shrugged, straddled his all-black dresser and took off.

The waitress would melt a good man’s bones with her silky, fair complexion, even lighter hair and brilliant blue eyes. My words were stumbling when I asked for peach pie, but I lost all interest when I discovered that she had just run out. “You mean you didn’t save me a slice?” I shouted, throwing my tan gloves on the table.

In Newcastle we stopped momentarily for gas, but as we paid our ticket we noticed Hamster Jeff pull into the station. Myron grabbed his gloves and headed for his Dyna. “Fuck the peach pie,” he shouted again, “Let’s ride.”

I tried to holler to Jeff as we headed out of the station and hit the highway toward Four Corners. We were in a race now, and although Myron said to most riders as we left them in bars and gas stops, “Keep it under a hundred,” this time it was different. If we had open straight roads ahead, throttles would be pegged to the stops. He couldn’t figure out how these bastards who left the motel two hours after we did were catching up. Hell, we were rumbling along at 85 plus, but we had 14 meals to their one cup of coffee. What the fuck?

Now we were in narrow canyons weaving through packs of bikers heading to their homeland. Again the chopper handled the curves as if I were on a rice rocket, dipping and bending with each bank. Each gas stop was spoke to spoke with lines of motorcycles to refuel. Each bar looked like a popular biker hangout from Southern Calif. on a Sunday afternoon.

 

They were coming from all directions. The rumor of afternoon thunderstorms had us pushing the envelope. Our bikes were a mess, but they were running and we were ready to hit the home stretch for our abode in the Bad Lands. Finally, in Spearfish Canyon 15 miles from home, we slowed and enjoyed the Jack Pines and the bustling brooks that bordered the winding road. We were home. Home to the biker, the outlaw, the bandit and to every fucking rider in the world who enjoys open roads, beer, broads and peach pie. Now if we could only find the girl, or at least a piece of pie.

 

–Bandit

PS. Zebra had arrived four hours earlier. We immediately gathered up the boys and found the only bikini bike wash in town. Following is a couple of miscellaneous shots from Sturgis 2000. It was a helluva year.

 

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Sturgis 2001

Buells are the Harley-Davidson street fighter. They are inexpensive,sharp-handling machines that give the American rider something toshout about, something to fuck with and something to race.

This bike won’t compete with the 200 mph Japanese sportbikes, but it will handle like one, and brake like one. So we gothold of one and evaluated it for the Sturgis 2001 run. Since I come from a custom bike or chopper background, I wasn’t sure the Cyclone would do the job for me. If you ask a guy who rides a custom bike what style of bike he enjoysand why, the answer might be strange. I want something distinctiveand bad. I want it fast and cool. I need it to handle, but be achopper. Perhaps an oxymoron of conditions, yet there’s a mixture offactors that go into any ride and machine. Last year I rode astretched rigid with a 14-over front end. What a machine. For a rigid,it rode like a dream. For a 14-over front end, it handled well and Ipassed everyone I dared to pass, generally because I had the groundclearance to shove it close to the pavement and the raked tripletrees allowed me to turn the front end where I needed to go.

Each year the trek to the Badlands takes on a differentdemeanor, and this will be no different. After a week, I discovered a serious sense of enjoyment about straddling the M-2 Cyclone. It’s light, fast, a nimble handler that stops on a dime. I needed to learn to ride it like a race bike with my toes on the soft rubber pegs to enhance turning radius and ground clearance. There is also a notion that in the sportbike position, you’re forcing too much weight on your wrists. I discovered quickly that if I put my ass down,the weight on my wrists was not a problem. The force is substantial, however, when braking with a passenger on board. Ultimately, after riding two Buells, I decided that this motorcycle deserved a shot at aSturgis trek. It had class, felt sporty, even nasty, and I could makeit rumble. So I stood back and thought, “Can I make it even cooler?”It didn’t take long to discover that I could strip it down evenfurther than stock. I picked the Cyclone over the model with hard bags because of its bare bones feel. The crew here at Bikernet.com developed a five-pronged approach. One, we wanted toenhance the Harley-Davidson marriage with Buell and downplay thelittle-known name Buell for the time being. We also wanted to enhance the Sportstermotor and bring out the looks of the Harley-Davidson power plant, andchop it in a Buell way without altering the geometry of theframe, the front end length or lowering it, which is a tradition withour custom bikes. There’s more. We wanted the bike to sound more likea Harley and we wanted to enhance the performance without disturbingthe long-range reliability.

Our team included myself, Professor NuttBoy, consulting fromPaul Davis of Charlotte, Gene Tomasen Jr. from the Harley-Davidson fleet center, and a number of Bikernet readers who knew about and were testing Buells. This is the first of several techs on the modifications and the experiences we have with the M-2. We collected and ordered parts, then ran to the fleet center to get thejob done. The initial plan was to unleash the natural performance ofthe bike without breaking down the engine. We started by removing thecarburetor.

 

We replaced the needle in the slide with an ’88 Sportsterneedle, and drilled out the carb body above the idle adjustplug.

 

That allowed us to knock out the plug and back outthe idle adjuster 2.5 turns.

 

Stock carburetors are adjusted from thefactory to a very lean condition. Usually they are so lean that warmup takes a long time and you get an occasional cough through thecarb.

Others have recommended drilling directly through theplug, but Gene warned that if you slip, you will drillinto the adjuster screw and possibly damage it. Gene also recommendedhead work ultimately coupled with a 44 mm CV carb, manifold androller rockers in the future. I had a Screamin’ Eagle air box for a BigTwin, which I modified for the carb with an open K&N filter. We alsodropped the float bowel and replaced the 42 pilot jet with a 48. Becareful not to strip the screws holding the float bowel in place.Treat them with respect or they’ll cause you nightmares.

We set the carburetor aside and began to remove the timingcover to replace the cams. It’s important to take a scribe to thetiming plate so that you can duplicate the timing once you havereplaced the cams. Then pull the plate and the rotor cup, which isscrewed into the No. 2 cam. Before you go any further, remove the rockerboxes and the rocker arms to unload the tension on the non-adjustablepushrods. Now you can remove the cam cover, but don’t forget todrain the oil first.

At this point we decided to add a racy feature to theappearance of the bike by shaving the cam cover plate. First removethe oil line. Unplug the timing plate wire, dismantle the connectorand pull it through the plate.

 

Gene used a Sawzall and a grinder toremove the aluminum underneath the bolt holes.

 

You will note that there is a series of seemingly endless webbing in this area which is for noisereduction.

 

Notice that in the lower left hand corner, there is a dowelpin. Gene chose to leave it in place as a wiring guide and carve thecover around it.

 

The pushrods are color coded: pink or red forexhaust and brown for intake. The cams are numbered like you readfrom left to right, or back to front, 1 to 4. Make sure you pull theplugs for ease in turning the motor over. Install No. 4 first with redline assembly lube; No. 3 has two index marks. Slip No. 1 in next andNo. 2 last. It has three index marks to line up the cam with the pistonposition and the other cams with an index mark that aligns with aslot on the pinion gear.

 

This is where we noticed that the pitch onthe Screamin’ Eagle race cams was different than the new pinionshaft gears. An emergency run to Bartels H-D was in order for partNo. 24055-91, or No. 24061-91. The factory changed to a new pitch in ’99.When replacing the cam cover, keep in mind that there are fourdifferent length Allens holding it in place. Make sure you have theright length in the right hole. The torque setting for the cam coverAllens is 17 foot pounds. After the cover went back on, it was timeto reinstall the rotor cap and the timing plate.

 

These modifications will help it run better. Buells usually run hot from the factory because of hotter cams and ThunderstromHeads. At this point we re-ran the wiring to the regulator behindthe oil pump for a cleaner appearance. We only had to extend onewire, to the oil pressure switch. Gene Jr. handled it with solder andshrink tubing. Removal of the gastanks is a breeze and access to the heads and top end is easy. But ifyou need to remove the engine, the fact that it is an integral partof the frame and suspension creates unruly problems. The entirechassis must be supported.

At this point we replaced the pushrods from the top of theengine and replaced the stock rockerbox covers with chrome units.Don’t use anything on the self-sealing gaskets except a dab of greasehere and there to hold them in place.

 

With the engine assembled, we replaced the stock exhaustwith a Buell race header kit and module. While Gene Jr. was out oftown, I spoke to the Buell tech of the demo fleet, Alan Varsi, who hasworked at Bartels Harley-Davidson for more than 11 years. The Buell racemodule retards the timing 5 degrees and eliminates the rev limiter.The stainless steel header is 11 inches longer than stock, which makeseach exhaust runner equal in length. The muffler is an aluminumcanister type that is high flow with low resistance for additionalperformance at the high end.

 

That’s it. Laughlin is right around the corner, along with our firstlong ride on the Harley-Davidson Street Fighter. We’re lookingforward to every desolate mile. We’ll report upon ourreturn. A new paint job is in the wings, along with some cosmetic modsto brighten the look of this bad-ass bike.

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The Amazing Shrunken FXR Part 5

Samson

You’ve been there. You handed the Makita cordless drill toyou’re drunken buddy, and he drilled a hole in your big screentelevision. You tried to wrap the extension cord around his neck andfinish him off. We came close to blows in the garage a couple ofmonths back. I spent days carefully welding chunks of Samson exhaustpipes together to form a one-of-a-kind exhaust system.

All the welds were performed with gas and hanger rod. Thepipes weren’t perfect, but they fit the bill. They were actuallyintended to be prototypes, to be duplicated by a paid professional.After the first pass was completed the pipes fit like a glove,although they were artistically rough around the edges. Nuttboy cameby on his Wednesday afternoon escape, and I handed him a highspeedgrinder and instructed him to round off the welds. I worked onanother project and paid no attention while sparks flew. When he wasfinished he tapped me on the shoulder and said humbly, “Not sure thisis what you had in mind.”

He had ground right through the pipes and left gapingholes alongside most of the welds. In addition, I discovered to myteeth-grinding dismay, that there were still large sections of thepipe ground so thin, that as soon as the torch tip came within 6inches of the surface the pipe melted away. I spent another whole dayfilling the gaps. Who knows what will happen when the struggling bikefires to life. We’ll have the only exhaust system on earth withbaffles throughout.

grinding muffler

That’s not all. The grief continued. I hand made a mufflerusing a portion of a Samson baffle. We purchased a chromed, truckfender tip from San Pedro Muffler and went to work, but after hoursof screwing with the shiny metal we almost shitcanned the unit. Thefender tip was made out of a strange metal, almost pot metal, thatdidn’t seem to take to the gas welding and wouldn’t respond tobrazing. For every hole I filled, another crack lurked. I welded,then smoothed on a bench grinder only to find cracks and holes tofill again. The shorty muffler probably weighs 50 pounds due to thevast layers of welding rod. As it stands, this is a pure prototypeexhaust system. We should use it for testing then shitcan the rankpiece of shit and start over.

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Frustrated, but pleased with the overall look we were readyfor final metal work. This bike is being built by inexperiencedhands, not professionals, in our backyard garage. Sure, I’ve builtsome bikes, but I wouldn’t consider myself a metal fabricator. I cameup with the initial design and we roughed out elements, but we neededa master metal worker to finish what we started. There are preciousfew, true metal craftsman, who I know. One is Billy Westbrook,another is Jesse James and recently, in the news, we displayed metalwork by Roger at Goldammer (Goldammer Cycle Works Ltd.,www.goldammercycle.com ,1-250-764-8002). High quality workmanship.

They’re out there but not on every corner. I stumbledonto another super-slag artist under my nose. James and LarryFamighetti are Hamsters and own a corrugated steel metal shop inHarbor City, California, called Fam-Art. You’d be tweaked to rumbledown Narbonne Street and stumble across this rusting corner buildingthat’s got to be the oldest swaying dump on the block. Theyspecialize in structural steel (you could never tell it from theircreaking tin shed) for homes and buildings. Large chunks of steel,massive shredders, presses and welders are scattered around the funkylocation that’s reminiscent of the first shack Harleys were built in.

Lepera Banner

Nuttboy and I darkened their doors a couple of times toask them to flame-cut a couple of chunks of steel for our fenderbrackets. The more I hung around the more quiet-James began to showme steel components he had fashioned for some of the local riders. Herebuilt and reformed Harley taillights to eliminate all the edges andgrooves, then welded them to fenders so that ultimately there were noseams. The more I gawked at the sculptured parts, that demonstratedhis ability, the more I knew we had discovered a man capable of BillyWestbrook fabrication qualities. We hauled the entire FXR to Jamesthe next week.

left fender panel

narrowed shocks

James relocated the straps in such a way to narrow the shockplacement keeping that shrunken look in mind.

right close-up of weld area

This is a close-up of the right fender strap. It’s beencorrected, reformed and readied for final welds.

right fender strut

under rear of gas tank

We cut and fitted the tank and made the mounts, butJames filled the underside, rear section for a perfect fit.

front of gas tank size

We jacked up the front of the tank and mounted it, butJames filled it and formed the front of the tank to match the customridge along the top. He even made paint work suggestions that I foundinteresting. “If you paint a ridge like this with a light color,”James said, “The ridge will disappear.”

We decided to paint the bike a light House of Kolors pearland create a dark teardrop panel on the top of the tank. He alsocreated and welded fork stops to the neck.

As we rolled out of the shop that day James still hadfinal welds to complete. He straightened out our seat pan, but neededto figure out a mounting arrangement. Finally we needed the CyrilHuze front fender brackets checked and welded into place.

We should have the Shrunken FXR back in our clutches inthe next couple of weeks. We need to finish our rear brake andshifting mechanisms with Giggie from Compu-Fire, fire it up for atest ride and tear it down for paint.

Oh, I need to untie Nuttboy. I need that extension cord.

Avon Banner

tank

The Shrunken FXR returned recently from Fam Art, in HarborCity, California (310-326-2141). They welded, shaved, mounted theseat, manufactured fork stops and saved our poor- construction asses.James Famighetti mounted our Cyril Huze front fender, welded andformed the tabs and informed us that the Avon Venom was too large forthe narrow glide front end. It was our turn to work on it.

seat bracket

seat pan

Note that James mounted the seat pan so that the edges wouldnot touch the frame paint in the future.

fender fill

Like any self-respecting bikers we hate to have a bike, oreven components out of our mistrusting mitts. We had another dilemmathat needed handling. The bike still didn’t have a kick stand, and weused two 2 by 4’s, to hold it upright, when not perched on the lift.There’s a trick to this maneuver. If I backed the Pro Street FXR outof the garage and wasn’t hauling the wood planks, I was screwed. Ifalone, I could stand there for hours waiting for someone to strollpast carrying two 2 by 4s–unlikely. After a couple of unsteadyoccurrences, the bike didn’t move without the wood chips on the seat.You can imaging the major pain in the ass this caused.

front fender

We ordered a weld-on, Sportster style, kick stand fromCCI, and it arrived complete, with all chromed hardware and thebracket to be welded on the frame. There was one problem indetermining the position. The front Avon was a 100/100 18-inch, andwe planned to replace it with a 90/90. We needed to have the finishedPerformance Machine wheel in place.

spacer 1

The Avon Road Runner tire arrived, and we had it installed at thelocal Yamaha dealer. James pointed out to us that our front tirespacing wasn’t perfect so I sliced a spacer to give us about a1/4-inch spacer on the right side of the wheel and about a 3/4 inchspacer on the left. The tire, almost centered, now had clearance, andthe wheel floated effortlessly under the modified Cyril Huze frontfender.

spacer 2

Now we were cleared to install the Hot Match weld-on kickstand.This is a tricky assembly process. First, you need to be absolutelysure you don’t plan to change the front wheel, to a 21, or extend thefront forks. If you do, the kickstand will need to be bent ormodified to fit. It’s not the end of the world, but it will destroythe chrome.

avon tire

The other trick is determining the right position. Here’swhat my feeble brain told me, since the directions with the Hot Matchdidn’t cover positioning, except to recommend that you take yourtime–no shit. First I stood my Road King straight up and lifted theside stand until it was locked in place. Then I measured from thepoint that would touch the pavement to the ground. It varied fromaround 2.5 inches to 3 inches. I noted that the Hot Match lever wasnearly 3 inches shorter from the point of contact to the center ofthe pivot point. I took that into consideration. I also noted that Ihad lowered my King with shorter shocks, then added a larger Avontyre (a 150). Ground clearance was also a consideration.

kickstand in hand

Then we picked a placement area on the frame. Our designcalled for little or no forward controls. I kept the tab under theBDL belt drive system and hidden as much as possible, without beingso far back as to create a balance problem. If the weight is forwardof the kickstand, sometimes it can topple the bike. One otherconsideration. When the stand pops up you need to be able to reach itwith a toe, and it better not ride on the belt, or you’re toast. Makesure to check all that, before you burn any rod.

kickstand held in place

I sprayed the frame rail and the components with asilicone splatter preventative. It obstructs slag from sticking tocomponents. It also made the frame a slipper bitch. I tried settingthe stand end on a socket nearly 3 inches off the deck. Then Iconsidered the differing lengths of the stands and shifted to 2.5inches. Sin Wu was called, from the bedroom, to hold the stand firmlyin place. I marked it, with a grease pencil, then ground the edges ofthe bracket to be welded to the frame. Extra grinding took place toform a snug, metal to metal fit. In order to make all this work weneeded to partially assemble the kickstand without the ball andspring.

The easy-to-read directions called for disassembly, but we left ittogether and used it to hold the bracket in place for tacking. Beforetacking I backed the bike out of the clamp, holding it upright,positioned the bracket in the white grease pencil marks and leanedthe bike carefully until the stand rested on the flat surface. Itlooked cool, so we re-clamped the bike securely, held the stand inplace, protected the belt from hot slag and tacked the sucker withour Millermatic welder. Then we took the stand arm off the bracketand welded it some more. That would hold it securely until we torethe bike down for paint.

kickstand welded in place

The Hot Match unit from Custom Chrome is a well madeprecision unit delivered show chromed. The instructions includedrecommendations to apply anti-seize to the spring and ball. Theyendorse using Red Loctite on the pivot pin threads. We didn’t becausethe bike would be torn down for paint in the near future. The armneeds to be placed firmly over the bracket and pushed into placebefore the pin will ease into the hole from the bottom. It doesn’thurt to have a spare set of hands and someone holding the bike.There’s also a pivot pin set screw to prevent losing that preciouspivot pin and kick stand arm, on a desert highway, in the middle ofArizona.

rear shot showing kickstand

That’s it, except to mention that when we head to thepaint shop, we need to tape off the chrome bracket, so the painterwill paint over the welds but not the chrome tab.

Samson

As you can see this bike is damn close to the spray booth.I need to coerce Giggie, from Compu-fire, to ride his FXR out to theBikernet Headquarters with our mid-controls. Once the Joker Machinehandlebar controls are bolted to the modified bars, we’re ready for atrial run, then off to paint. Stay tuned.

BDL

–Bandit

full bike

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–Bandit

Back to Part 4

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