Marlio Escobar Converts Vintage Motorcycles Into Custom Electric Motorcycles


by Susanna Schick from https://cleantechnica.com

Like many CleanTechnica readers, Marlio Escobar wanted an electric motorcycle, but not an ugly, expensive one. He wanted a cool electric motorcycle that fit within his budget. So he built one. And he’ll build you one too. Marlio takes vintage motorcycles (sometimes nothing more than an old frame!) and remakes them into cool electric motorcycles. He looked at the prices of electric motorcycles and thought “there’s no way I’m spending that much money on a bike I can build!” The first one cost him $60,000 to build, but now he builds them for $5,000. That cost includes the motorcycle, because vintage bikes are practically given away thanks to a dearth of parts. He bought a Honda CB200 frame for $100. But he will happily fix any bike, vintage to modern. Marlio has even converted a Suzuki Hayabusa.

Four years ago, Marlio started this endeavor to save on gas money. He wanted something that would get him to and from work, a 60-mile commute round-trip. At first, he planned to build an electric bicycle for this purpose. As part of that project, he went to get a tire changed on a set of electric hub wheels. The mechanic was interested in his project and invited him to build an electric motorcycle together for display at the Philadelphia auto show. And now Marlio has kits that can work on many frames, to make an electric motorcycle capable of up to 200 miles per charge at 75-80mph. The Kawasaki Ninja 250 he converted is now a 550-pound electric beast. Marlio explains that by keeping the gearbox, he gets 40-50 lbs of torque per gear, which helps enormously with the range. This is on a 3 kW motor with a 4-speed transmission capable of a 90-mph top speed. Here is his video of that conversion. Specs are below.

His kit for the CB200 was a little different, as he wanted to make it look appropriate to the vintage motorcycle. The motor is a hub motor, 8 kW 105 Ah, which matches the look of the rear wheel’s drum brake. His converted electric CB200 can blow away the 1/8th mile in four seconds, according to Marlio. To make it home after that run, just dial down the torque with the app and get 80-90 miles of range out of it. Marlio built this CB200 in just a few days.

Marlio enjoys talking to people about what they want. He wants to bring custom electric motorcycles to the masses, to show people how to put it together and customize their build. Since the biggest concern with electric motorcycles is range, he wanted to be able to beat that. So he built a kit capable of getting up to 200 miles of range at highway speeds by minimizing the amps it uses. Marlio mentioned that a Zero is pulling 200-300 amps no matter what you’re doing, so the range is not ideal. I asked if he had an app like my Zero does. There is indeed an app for that. He developed an app which enables the owner to modify the watts, amps, and regenerative braking. When I asked him how he got into this, he told me he’s a big battery whiz and was interested in figuring out density and output, always looking for the ideal battery. He just played around with it while consulting for a battery company. Now he’s really into green energy and has his own green energy/development company. He works with developers on creating solar-powered buildings. Follow the adventures of DIY Guy and see what else he builds on YouTube and on Instagram.

Marlio would like to thank the following people for helping him bring his dream to life:

Raul, owner of Electric Motorsport in California, for moving him toward electric motorcycles and walking him through his first build.

Ambler EV in Ambler, PA that specializes in EV conversions for allowing Marlio to work out of their shop.

ASI technology in Canada produces some of the best controllers on the market and helped him to develop the right controller. Their product is great because you can change your power specs on the fly through their app.

Escobar CB200 specs:

CB200 frame
GXSR 600 front forks
ASI Bosch BAC8000 controller
3 LG chemical batteries
1 kWh
8 kW hub motor
70 mph top speed
80 miles of range

Escobar Blue Ninja specs:

Kawasaki Ninja 250
ASI Bosch BAC8000 controller
86v 480 a123 26650 cells
2 kWh
8 kW hub motor
85 mph top speed
50 miles of range
3.9 seconds in the 1/8 mile

Please follow and like us:
Pin Share

Mainstream Media Agree: Motorcycles Great for Social Distancing

The coronavirus pandemic has curtailed many pastimes, but motorcycling remains a great way for people to recreate, travel, and commute because it’s naturally a social-distancing activity. This is something the MIC continues to share with mainstream media journalists and influencers, and it’s getting results.

Pittsburgh Post-Gazette writer Anthony Conroy had that idea in mind with his review of the Honda CB650R, in an article that ran online and in print, with the headline:

Motorcycle review: COVID blues? Honda’s ‘neo sports-cafe’ will turn that frown upside-down

By Anthony Conroy, Pittsburg Gazette

Isolation? Check. Face mask? Check. Distance between yourself and others? Check. COVID-19 preparation? Guess again.

When it comes to motorcycling, there’s no need for coronavirus concerns. And with Honda’s CB650R at our disposal, very little time was spent indoors, as the Honda checks all the right boxes in putting space between yourself and others.

American Honda, based in Torrance, California, was kind of enough to lend the Pittsburgh Post-Gazette a 2019 model (don’t expect many changes from the 2020 version) and we used that time exploring Pittsburgh’s rugged streets and beyond.

The CB650R is Honda’s middleweight offering for a style of bike the manufacturer calls a “neo sports-cafe.” It’s a name that hearkens back to the days of street racers buzzing from cafe to cafe in the English countryside, but unlike many of bikes from the 1950s and ’60s, the CB is a modern example of refinement. As a daily commuter, it was even, dare we say, gentlemanly.

The bike is powered by a 649cc, liquid-cooled, inline-four cylinder engine whose power was predictable — in the best possible way — and manageable. New riders will appreciate that most, as it inspires confidence. Experienced riders will find the engine so compliant, they’ll be tempted to tap into their inner daredevil.

When upping the pace, life best exists between 6,200 rpm and a redline that stops just short of 13,000. The biggest smiles are found in third and fourth gear, where the gearing and estimated 85 horsepower are best exploited. However, the bike’s power delivery seems smoothest in the mid-range and the 6-speed gearbox is ratioed accordingly.

For riders who insist on having more power, the 650’s bigger brother, the CB1000R, might be a better option. But the 650, whether it’s commuting to work or touring on the highway, is more than capable and in no way underwhelming.

Once off the throttle, the CB is slowed at the front wheel by two radially mounted, four-piston Nissin brake calipers, whose function was smooth — no bites or grabbiness. A stock slipper clutch meant less engine braking, but downshifts were seamless. No wheel-hop when braking aggressively for stops at the local 7-Eleven.

Of course, the overall package is only enhanced by handling that Honda’s engineers nailed. Even with a bigger rider like myself, the 450-pound CB requires only the lightest steering inputs to lean into turns and goes exactly where you want it to go.

Smiles were abundant while blasting up Sycamore Street to Mount Washington, dodging joggers along Stone Manse Drive — a short, isolated but favored stretch in South Park — and scooting around Riverview Park and Observatory Hill.

The bike’s all-around abilities shone on a ride to Tionesta, Pennsylvania, and the Allegheny National Forest, a chilly trip that included highway miles and back-country twisties. On that particular journey, a gas tank slightly larger than the standard 4.1-gallon unit would’ve been welcomed, but I never had an issue getting to the next stop.

Ergonomically, the bike was generally comfortable, with a seat that is plush compared to the other Japanese bikes in its class. The reach to the grips puts the rider in a sporty position — sportier than Yamaha’s FZ lineup, less aggressive than Kawasaki’s Z models and more in tune with Suzuki’s GSX-S line. The seat height is 31.9 inches, and women and riders under 5-foot-5 will appreciate how narrow the seat is at the tank. That waspiness allows for better reach to the ground.

Since Honda is trying to keep the CB650R affordable (MSRP is $9,000) for younger riders, that means the bike comes with little frills when it comes to electronic rider aids. In other words, there are no engine power modes. Traction control adjustability has two options: on and off. Honda was kind enough to include a toggle button, accessible with the left index finger, to activate the traction control.

The TC kicked in just once — that I’m aware of — during my stint aboard the CB. In third gear on West Liberty Avenue, I rode over a wet tar snake at lean. There was a slight loss in grip followed by a super-quick engine hiccup. I can only assume that hiccup — an electronic cut in power — was the TC kicking in and helped keep my keister from hitting the roadway. Thank you, Honda.

The CB also lacks adjustable front suspension. Optional ABS is available for about $200 more and is standard on the 2020 model. (Ours was ABS-equipped, but was not tested.)

Useful information — including speed, fuel, fuel mileage and warning lights — is relayed to the rider via a cellphone-sized and -shaped LCD display that was easily readable in both harsh sunlight and at night.

Aesthetically, the bike generally avoids a lot of the funky styling points seen on other motorcycles in the standard/naked classification. An instantly noticeable detail is the LCD ring that encircles the headlight. Bronze-colored details can be found on the fork tubes, wheels and engine cases and pair well with the Honda’s “chromosphere” red paint.

However, Honda’s designers seemed to do the CB a disservice by covering the most eye-pleasing part of the bike with the ugliest part: the radiator obscures the headers of four gorgeous exhaust pipes that wrap underneath the motorcycle.

Unless that’s a deal-breaker, consider it a minor flaw in an otherwise wonderful achievement: Honda has built a middleweight bike whose potential can be appreciated by riders of all shapes, sizes and experience levels.

First Published June 23, 2020

Please follow and like us:
Pin Share