Part 7 of VLXAFL5: Final Assembly Begins

by Bandit with photos by Weed

The Paint Returned from TNT

It’s been awhile, but I haven’t dawdled. I’ve been working hard on various projects. That guy in Deadwood, who was once 45 John bought a 1960 Panhead roller/basket case and I’ve been helping with the reconstruction. I rebuilt or built and trans from a case and a sketchy box of parts. With Fab Kevin we built a front disc brake. John rebuilt the rear star hub and I helped with fitment and the rear brake.

We slid in the engine after I stumbled. I used the rear axle and a flat lift jack to jack up the bike, so I could block it, remove the jack and start to install the 5-speed trans in a 4-speed S&S case. The trans didn’t want to go so I filed and ground all the paint out of the 4-speed slots and the slot I made and welded for the 5th stud on the right. I even had to grind the rear tab on the trans case more for additional clearance.

I couldn’t run an old school 4-speed trans for a couple of reasons. It’s an alternator S&S engine and I wanted it to be electric start.

Click here for the accelerating Tech adventure with detailed photos and tips.

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